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Precision CNC Components for Advanced Robotics and Automation¹

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Product Description Product DescriptionCNC TURNING MACHINE SERVICEOur state-of-the-art CNC lathes are expertly programmed to deliver extraordinary high-precision cuts, consistently ensuring impeccable tight tolerances (usually within mere microns). These machines are the ideal choice for manufacturing parts with intricate geometries and exquisite fine details. With their advanced multi-axis capabilities, such as 3-axis and 5-axis, our CNC lathes can machine multiple surfaces at once, significantly reducing setup time and boosting your operational efficiency.CNC turning is versatile in its ability to process a vast array of materials, ranging from robust metals like steel, aluminum, brass, and titanium to adaptable plastics and composites. This flexibility makes it suitable for both pliable soft materials and sturdy hard materials, catering to all your manufacturing needs.Benefits of CNC Turning ServicesOur CNC turning services guarantee uniformity and precision in every part produced, even when it comes to large-volume production runs. Experience the consistency that CNC turning brings to your manufacturing process.Embrace cost-efficiency with our automated processes that significantly reduce labor costs while minimizing material waste, paving the way for an eco-friendly and budget-conscious manufacturing solution.With high-speed machining capabilities, our services dramatically reduce production time and consequently lower overall costs, ensuring a swift turnaround without compromising on quality.Our advanced machinery is adept at creating complex shapes, intricate threads, elegant grooves, and sophisticated contours, meeting the most demanding design specifications with finesse.CNC turning is your ideal solution for the production of precision-engineered shafts, bolts, fittings, and other essential rotating parts, delivering exceptional quality and reliability.Our CNC turning process offers a smooth and precise surface finish, eliminating the need for additional finishing touches. Enjoy the flexibility of customizable surface finishes, including polished and matte, to perfectly match your project's aesthetic and functional requirements.Product ParametersCNC TURNING MACHINING SERVICEMaterial1) Aluminum: AL 6061-T6, 6063, 7075-T Etc.2) Stainless Steel: 303,304,316L, 17-4(SUS630) Etc.3) Steel: 4140, Q235, Q345B,20#,45# etc.4) Titanium: TA1,TA2/GR2, TA4/GR5, TC4, TC18 etc.5) Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc.6) Copper, Bronze, Magnesium Alloy, Delrin, POM,Acrylic, PC, Etc.FinishSandblasting, Anodize Color, Blackenning, Zinc/Nickl Plating, Polish.Power Coating, Passivation PVD, Titanium Plating, Electrogalvanizing.Electroplating Chromium, Electrophoresis, QPQ(Quench-Polish-Quench).Electro Polishing,Chrome Plating, Knurl, Laser Etch Logo, Etc.Main EquipmentCNC Machining Center(Milling), CNC Lathe, Grinding Machine.Cylindrical Grinder Machine, Drilling Machine, Laser Cutting Machine,Etc.Drawing FormatSTEP,STP,GIS,CAD,PDF,DWG,DXF Etc Or Samples.Tolerance+/-0.01mm ~ +/-0.05mmSurface RoughnessRa 0.1~3.2InspectionComplete Inspection Lab With Micrometer, Optical Comparator, Caliper Vernier,CMM.Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge.CapacityCNC Turning Work Range: φ0.5mm-φ200mm*500mm.CNC Milling Work Range: 600mm*1100mm*600mm.Quality Control SystemTypes of DetectionTesting ItemsTesting Methods/ToolsApplication ScenariosFeaturesDimensional InspectionLength, Diameter, Hole DiameterVernier Caliper, Micrometer, Internal Diameter GaugeRegular dimensional measurement of shaft and hole partsFast and cost - effective, with an accuracy of ±0.01 to 0.02 mm Complex contour dimensionsCoordinate Measuring Machine (CMM)Precision molds and complex curved surface partsHigh precision (±1 to 3 μm), capable of measuring three - dimensional geometric featuresGeometric Tolerance InspectionRoundness, CylindricityRoundness Tester, CMMBearings and precision shaft partsQuantifies shape errors with an accuracy of up to 0.1 μmMaterial Property TestingHardnessRockwell Hardness Tester, Vickers Hardness TesterHardness verification of heat - treated partsPartially destructive, requires a flat specimen surface Metallographic StructureMetallographic Microscope, Scanning Electron Microscope (SEM)Analysis of grain size and phase structure of materialsRequires specimen cutting, polishing and etchingFunctional TestingAssembly Clearance/Fit AccuracyFeeler Gauge, Pneumatic GaugeShaft - hole fit and gear meshing inspectionPneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing Dynamic Balance DetectionDynamic Balancing MachineHigh - speed rotating parts (impellers, flywheels)Quantifies the unbalance amount, requires setting the rotational speed and correction planeSpecial Process InspectionThread InspectionThread Gauge, Comprehensive Thread Measuring MachineBolts, Nuts, Threaded HolesGo - no - go gauges for quick inspection, CMM can measure all parameters Gear AccuracyGear Measuring Center, Double - Flank Meshing TesterGearbox gears and transmission gearsDetects tooth profile, tooth direction, cumulative pitch error, etc.Non - Destructive TestingInternal Defects (Porosity, Inclusions)X - ray Radiographic Testing (RT), Ultrasonic Testing (UT)Internal quality of castings and weldmentsRT is intuitive but costly, UT is suitable for thick - walled parts Surface Micro - CracksMagnetic Particle Testing (MT), Eddy Current Testing (ET)Surface/near - surface defects of ferromagnetic materialsMT has high sensitivity, ET is suitable for rapid detection of conductive materialsDetailed PhotosHIGH PRECISION CNC MACHININGOur CNC machining services deliver unparalleled precision, boasting tolerances as tight as 0.01-0.05mm. This ensures that your bespoke stainless steel mechanical components not only meet but exceed the highest echelons of quality standards.WIDE MATERIAL CAPABILITIESWe offer extensive material versatility, embracing aluminum, brass, bronze, copper, hardened metals, precious metals, stainless steel, and steel alloys. This allows us to adeptly address the diverse demands and tastes of our esteemed clientele.CUSTOMIZATION OPTIONSAs a preeminent CNC service provider, we present a spectrum of customization options tailored to individual specifications. Our offerings include broaching, drilling, etching, laser machining, milling, rapid prototyping, turning, and wire EDM, among other specialized services.CERTIFIED AND RELIABLEOur products proudly carry TUV certification and adhere to rigorous international standards. This assures our clients of the superior quality and steadfast reliability we deliver, catering to those in need of high-precision parts across varied sectors.CONVENIENT PAYMENT TERMSAND SERVICEWe offer adaptable payment terms, featuring PayPal, T/T, and Trade Assurance options. This flexibility simplifies the ordering process for our clients, who can effortlessly procure their custom stainless steel mechanical parts with a minimum order quantity of just one piece for sample requests.Our Advantages1. Advanced Equipment and Technology: At Suzhou Provence Precision Manufacturing Co., Ltd., we pride ourselves on our state-of-the-art CNC equipment sourced globally, featuring ultra-high precision control systems capable of achieving machining accuracies at the micrometer level. Our flagship five-axis simultaneous machining center stands as a testament to our innovation, enabling seamless multi-sided machining of intricate components in a single operation. This not only enhances the machining efficiency and quality but also catapults us beyond the industry benchmark.2. Professional Technical Team: Our strength lies in our dynamic team of seasoned engineers and technicians, each with over a decade of hands-on industry experience. Rigorously trained, they possess a profound understanding of every facet of CNC machining processes. Be it the crafting of standard components or the fabrication of highly complex precision parts, their expertise ensures that every stage of production is executed with finesse and precision.3. Customization Service Capability: Recognizing the unique demands of our diverse clientele, we excel in offering bespoke customization services. From the initial product design phase, we engage actively, employing cutting-edge CAD/CAM technology to deliver optimized designs swiftly. Tailored machining solutions are formulated to align with specific customer specifications and drawings. Whether it's bespoke single-piece orders or versatile small-batch productions, our adaptive approach allows us to fulfill varied customer requirements with agility and precision.4. Stringent Quality Control: Our commitment to excellence is underscored by an exhaustive and rigorous quality control system. Each step, from raw material acquisition to final product dispatch, undergoes meticulous inspection. With advanced inspection tools like coordinate measuring machines at our disposal, we ensure real-time monitoring of product dimensional accuracy and surface integrity. Our relentless pursuit of perfection has consistently maintained our product qualification rate above 99%, guaranteeing that our clients receive only the finest, most dependable products.5. Efficient Production and Timely Delivery: The production process at our facility has been expertly refined, bolstered by an intelligent production management system that allows for precise scheduling and effective execution. This has led to a significant reduction in production cycle times while upholding stringent quality standards. Coupled with our robust supply chain management and logistics system, we assure timely and secure product delivery, empowering our clients to achieve a formidable edge in the competitive market landscape.FAQQ1: What materials do you machine?A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin?, Duration, PAI?, ETFE, FEP, Fluorosint?, Halar?, Kynar?, Neoflon?, Nylatron?, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon?, Ryton?, Semitron?, Techtron?, Tefzel?, Torlon?, Turcite?, UHMW, Ultem?, Vespel?, Kel-F?High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q2: What kind of machines do you have?A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q3: I need a CNC machining quote; what kind of machining services do you offer?A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ4: What are your hours of operation?A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ5: Which industries use your CNC machine shop services?A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q6: What type of files do you accept?We accept different computer drawing file formats:-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above-For Autocad users, DXF/DWG files will work fineHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ7: What is your lead time?A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ8: Do you accept small-quantity jobs?A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ10: Why do you need to design and machine a work-holding component to machine my parts?A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.

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