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China, Chinese Versatile Clutch Brake Eccentric Presses for Heavy-Duty Punching Tasks1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Products Details Supplier Manufacturer price list catalog
Industrial BrakeHeavy-Duty PressesEccentric Presses
Shandong Tenord Machinery Equipment Co., Ltd.
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Product Description KB Series Thin-type Pneumatic Clutch Brake Product ManualI. Product OverviewIntroducing the revolutionary KB Series Thin-type Pneumatic Clutch Brake, an extraordinary creation by Shandong Tenord Machinery Equipment Co., Ltd. This masterpiece ingeniously combines a clutch with a brake to create a spring-brake assembly. Renowned for its top-tier performance and unique design, it showcases exceptional versatility and reliability across a vast range of industries.Discover the KB500 Dry Pneumatic Clutch Brake, the heart of our clutch brake lineup. With an elegant outer diameter of 497mm, it is expertly designed for 110-125 ton pneumatic power presses, bench-type presses, and 120 ton powder compacting presses. This powerhouse delivers outstanding performance, achieving a formidable 7300N·m transmission torque and 3800N·m braking torque at 6.0 bar operating pressure. Its sophisticated design is perfectly suited for environments where:Space optimization is paramountSwift assembly is essentialUltra-responsive operation is critical (sub-30ms engagement/disengagement time)For a comprehensive suite of technical documentation, including: In-depth performance specificationsPrecise engineering drawings (available in both 2D/3D CAD formats) Application-specific torque curves tailored for exacting needsRoutine and specialized maintenance protocolsConsult with our expert engineering team for OEM technical support and customized solutions. We provide complete GD&T documentation to ensure seamless integration with your existing equipment.ModelClutch Torque (Kgm)Clutch Torque (Nm)Brake Torque (Kgm)Brake Torque (Nm)Max RPMAir Pressure (bar)Weight (kg)KB2526 260 18 180 3000 5-715 KB5052 520 36 360 3000 5-725 KB100104 1040 72 720 2500 5-740 KB200208 2080 144 1440 2500 5-765 KB400416 4160 288 2880 2000 5-795 KB500520 5200 360 3600 2000 5-7110 KB600624 6240 432 4320 1800 5-7125 KB800832 8320 576 5760 1800 5-7145 KB12001248 12480 864 8640 1500 5-7175 HT15001560 15600 1080 10800 1200 5-7200 HT21502236 22360 1548 15480 1200 5-7245 HT29003016 30160 2088 20880 1000 5-7300 (I) Application FieldsThis adaptable product is extensively employed in industries such as forging, printing, textiles, welding, and shipbuilding. It earns widespread acclaim in sectors like metal processing, paper processing machinery, woodworking machinery, and fiber machinery.II. Product Advantages(I) Compact Structure- Small Axial Size and Weight: This feature ensures low inherent rotational inertia, greatly reducing the overall volume and weight of the equipment while delivering stellar performance. As a result, it enhances the operational efficiency of the equipment.(II) Safe and Reliable- Asbestos-free Friction Material: Our product uses asbestos-free friction materials, eliminating the health hazards of asbestos and adhering to modern environmental and safety standards, providing users with a secure and dependable experience.(III) Easy Maintenance- Effortless Friction Pad Replacement: Our design allows for easy replacement of friction pads without dismantling the clutch, significantly reducing maintenance costs and time, boosting efficiency, and minimizing equipment downtime.(IV) Excellent Heat Dissipation Performance- Innovative Disc Arc Design: This distinctive design significantly enhances the product's heat dissipation capabilities, effectively lowering operational temperatures, extending product lifespan, and ensuring equipment stability during extended high-load operations.(V) Quick Response- Rapid Clutching and Braking: With an incredibly swift response speed, it efficiently executes clutching and braking functions, meeting the quick response demands of diverse mechanical equipment, thereby enhancing production efficiency.(VI) Diverse Connection Methods- Versatile Connection Options: Featuring multiple connection methods, this product can seamlessly adapt to different site requirements, displaying outstanding adaptability to precisely align with various equipment types.III. Product StructureThe pneumatic clutch brake is composed of several key components:- Clutch Body: Mounted on the equipment's main shaft, the center hole size is customizable to client specifications (refer to the sample for size range), acting as the clutch's core component.- Clutch Ear Plate and Brake Ear Plate: Ingeniously affixed to the flywheel and machine body via four precision-engineered pins, these components guarantee the seamless and stable operation of both the clutch and brake systems, ensuring machine precision and reliability.- Friction Pads (Blocks): As vital components in the clutching and braking process, these elements facilitate the seamless transmission and precise interruption of power, ensuring efficiency and durability in every operation.- Clutch Pins, Brake Pins, and Locking Plates: These critical components interconnect and secure various elements. Locking plates, intricately embedded in pin grooves, are firmly anchored to the flywheel or machine body with screws, eliminating any unwelcome axial pin movement.IV. Working Principle(I) Clutching ProcessExternal compressed air dynamically fills the clutch cylinder via the intake hole, setting the piston in motion. This synergy with friction pads, clutch body, and flat key ensures the driven part rotates efficiently, achieving flawless clutch engagement and seamless power transfer.(II) Braking ProcessUpon ceasing the air supply, the piston is adeptly thrust back by the spring's force. In concert with friction pads, clutch body, and flat key, the driven part is swiftly halted in just 0.01 - 0.02 seconds, ensuring rapid and efficient stopping of the equipment.V. Installation Requirements(I) Hole Diameter and Parallelism RequirementsInstallation holes for the four pins must comply with an H7 tolerance, and the hole centers must align precisely parallel to the main shaft center, ensuring impeccable installation precision and unparalleled stability of the pins.(II) Geometric Tolerance and Roughness RequirementsThe geometric tolerance and surface roughness of the center hole and keyway are strictly required to follow national standards. Equally, the customer's main shaft must adhere to these stringent standards to boost overall product performance and reliability.(III) Installation Sequence SuggestionsCustomers are afforded the flexibility to choose the installation sequence according to different scenarios. Typically, it is recommended to first install the clutch and brake ear plates, pins, and locking plates, followed by the clutch brake body, to achieve optimal results.(IV) Installation Notes for Square PinsSquare pins are expertly crafted to mitigate errors in installation size between two pins and counteract the thermal deformation of the plate due to clutch heating. It is essential to ensure that the two flat surfaces of the square pin are maintained parallel to the radial direction of the ear plate.(V) Sealing Requirements for Axial Air IntakeFor axial air intake systems, it's crucial to install sealing caps at both ends of the clutch to effectively avert any gas leakage, thereby preserving system integrity and performance.(VI) Check after InstallationAfter installation, it is imperative to verify that both the clutch end and brake end move effortlessly, ensuring the flawless and reliable operation of the clutch and brake mechanisms.Product DescriptionVI. Product Maintenance(I) Professional Maintenance SuggestionsAt Shandong Tenord Machinery Equipment Co., Ltd., we pride ourselves on delivering clutches that have passed stringent quality assurance protocols, ensuring that only the finest products reach our valued clients. It is imperative to avoid unauthorized disassembly of the clutch, as such actions may void warranty provisions. However, should you encounter any concerns related to quality, we strongly encourage reaching out to our dedicated support team. They are always ready, ensuring swift and effective resolutions to any issues you may face.(II) Friction Pad Replacement MethodThe friction pads are essential for the optimal functioning of our Heavy-Duty Clutch Brake Punching Machine for Eccentric Presses. These components, designed for durability, will eventually need replacement after extensive use. Fortunately, we have streamlined the process, allowing for seamless replacement without the hassle of disassembling the ear plates and clutch. Simply follow these clear and concise steps to ensure your machine performs at its best:- Replacement without Air Supply: Begin by loosening the clutch ear plate. Proceed by removing the bolts and nuts that hold the friction pads in place. Swap these out with brand new pads, ensuring that you securely tighten the bolts and nuts thereafter for optimal functionality.- Replacement with Air Supply: Begin by loosening the brake ear plate, mirroring the steps outlined above to ensure the new friction pads are inserted effortlessly, permitting smooth operations.(III) Timing for Friction Pad Replacement- If your machinery, such as presses, fails to achieve its rated capacity, this could be an indicator that the friction pads require immediate replacement.- When friction pads have worn down to more than half of their original thickness, it is vital to replace them promptly. This proactive measure is essential to maintain both machine efficiency and safety.VII. Product SelectionChoosing the right clutch is crucial, as it greatly impacts the operational efficiency and durability of your machinery.- Consequences of Improper Selection: Selecting a clutch that is too small may prevent achieving necessary capacity, while a disproportionately large clutch can incur unnecessary expenses and lead to overheating, which hastens friction pad wear and compromises sealing ring integrity.- Selection Suggestions: We invite you to peruse our extensive catalog or consult our expert technicians for bespoke advice in selecting the clutch that is perfectly tailored to your specific requirements. Our team is equipped to provide you with professional and informed recommendations.VIII. Safety Precautions(I) Protection during High - speed RotationYour safety is paramount; therefore, it is crucial to steer clear of contact with the clutch while it is in high-speed operation, as this can present significant hazards.(II) Protection from High TemperatureOnce the clutch completes its operation, it remains extremely hot. Avoid direct contact to prevent burns and allow a cooling period of approximately 30 minutes before commencing any maintenance activities.(III) Side ProtectionTo safeguard against potential flying debris, never position yourself to the side of a rotating clutch. Always ensure a protective cover is securely fastened during operation for optimal safety.(IV) Attention during Ventilation OperationDuring ventilation or air stoppage processes, it is crucial to keep hands clear of the friction pads to avoid pinching injuries.(V) Safety of Internal StructureThe clutch's interior contains springs, necessitating that any disassembly be conducted exclusively by professionals. Unauthorized tampering is strictly forbidden to prevent injury.b2dce103
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