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Hot Product Good Safety Performance Automatic Shaping Machine for Water Heater Production1
Industrial Customized ServiceAutomatic Shaping MachineGood Safety Performance Shaping Machine
Guangdong Zhenfulong Machinery Equipment Co., Ltd.
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Product DescriptionAutomatic Shaping MachineDue to the difference in the strength of the sheet material, the workpiece after rolling round is not a standard round shape, and at the same time, after the straight seam welding of the barrel, the heat near the weld seam produces a certain rebound deformation, and the shape of the round arc will become larger. In order to ensure the flatness of the cylinder and the end cap when they are grouped together, the rounding process is carried out on both ends of the cylinder by rolling.The mould of this equipment is only for a single diameter specification, different diameters need to change the mould manually. The change of moulds for different workpieces can be done on the touch screen except for the change of moulds for different diameters. The moulds are equipped with positioning stops for easy and quick replacement.This machine is equipped with a robot to place the cylinder on the material holding rack, and the machine automatically completes the shaping and discharging process.No.ItemUnitParameterRemarks1Applicable Diametermm?190 - 410Corresponding molds need to be replaced for different diameters2Total Length of Inner Tank Cylinderminmm290-maxmm650-3Thickness of Original Platemm1.3 - 2-4Strength of Original PlateMPa≤250-5Total Installed Capacity of the MachinekW6-6Overall Dimensionsm3.0×0.8×2Length × Width × Height7WeightTon2.6-8Production Cycles/pcs≤10-9Number of Personnel EquippedPCS0Process personnel are required for parameter adjustment during model change1. Which manual operations can automation equipment replace?Mainly replaces highly repetitive, precision-demanding, labor-intensive, or hazardous operations such as assembly, welding, material handling, sorting, packaging, and inspection. Particularly suitable for electronics, automotive, food, pharmaceuticals, and similar industries. 2. What levels of precision and efficiency can the equipment achieve?Precision varies by equipment type. For example, precision assembly equipment can achieve repeat position accuracy of ±0.01mm, while welding robots achieve path accuracy of ±0.1mm. Efficiency is typically 3-10 times higher than manual labor and supports 24/7 operation, depending on production scenarios. 3. Does the equipment support flexible production (multi-variety, small-batch switching)?Modern automation equipment (e.g., robots, smart production lines) often supports flexibility. Quick changeovers for diverse products are achieved through programming or fixture replacement, meeting customized production needs. 4. Can we directly install automation equipment into our existing production line?Requires evaluation of current line layout, processes, and product characteristics. Most scenarios allow customization for compatibility, though complex cases may require partial line modifications. 5. What skill level is required to operate the equipment?Basic operations (startup, shutdown, daily checks) require minimal training. Programming and maintenance need professionals, but enterprises can opt for training services or supplier-provided technical support. 6. What is the typical payback period for automation upgrades?Usually 1-3 years, depending on equipment investment, labor cost savings, and productivity gains. Labor-intensive industries or high-capacity enterprises experience shorter payback cycles. 7. What is the warranty period, and what after-sales services are provided?Standard warranty is 1-2 years, extendable for core components. Services include installation, troubleshooting, spare parts replacement, and remote support; some suppliers offer regular maintenance. 8. What is the response time for equipment failures?Reputable suppliers commit to 24-hour response; local service points provide on-site repair within 48 hours. Remote diagnosis is prioritized for remote areas before dispatching engineers. 9. Do you provide equipment upgrades or re-engineering services?Most suppliers support upgrades (software updates, feature expansions). If production needs significantly change, re-engineering or retrofitting based on new process requirements is available. 10. Is automation equipment more energy-intensive than manual labor?Initial energy consumption may increase due to machine operation, but long-term comprehensive energy use (including labor and material waste) decreases through efficiency gains and defect reduction. Aligns with energy-saving trends. 11. Is automation suitable for small-to-medium enterprises (SMEs)?Yes. Cost-effective solutions (e.g., compact robots, modular equipment) now exist for SMEs, with lower upfront investment. Significantly enhances production stability, especially for enterprises with steady order volumes.
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