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Tnd Friction Plate Black Colour - Multiple Sizes: 15/20/25/30/351
Industrial BrakeBlack ColourMultiple Sizes Colour
Shandong Tenord Machinery Equipment Co., Ltd.
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Product Description Basic Info.Model NO.KB500Working ModeContinuousInstallationVerticalUsageExpertly crafted for Paper Machinery, Packing Machinery, Ship, Elevator, Stage Machinery, Chemical, Construction, and Metallurgical Machinery, showcasing unmatched versatility.Power SourcePneumaticUSD1Designed for Punching Machine applications, ensuring precision and reliability.USD2Engineered for Eccentric Presses and Knuckle Joint Presses, delivering superior performance.USD3Tailored for Deep Drawing Press Machines and Mechanical Shears, enhancing operational efficiency.USD4Ideal for applications in Punching Machines, Die Cutting Machines, and Cutting operations.OptionalRotary JointOptional2End-Face Air Intake CoverWeightA robust 135kg, engineered for stability and durability.Rpm1000rpm, ensuring optimal performance and speed.Transport PackageSecurely packaged in a Wooden Case for safe transportation.SpecificationKB400TrademarkTNDOriginProudly manufactured in Jinan, China.HS Code8483600090Production CapacityCapable of producing 10,000 PCS/Year, ensuring timely deliveries.Product DescriptionComprehensive guide to the KB Series Thin-Type Pneumatic Clutch Brake.I. Product OverviewIntroducing the KB Series Thin-Type Pneumatic Clutch Brake, a masterpiece by Shandong Tenord Machinery Equipment Co., Ltd. This state-of-the-art device integrates the functionality of a clutch and brake into a single, sleek unit. With groundbreaking design and unmatched performance, it stands as the epitome of adaptability and reliability across a wide spectrum of industries.Discover the KB500 Dry Pneumatic Clutch Brake, a flagship model in our clutch brake series. Sporting a refined and compact design at 497mm in diameter, it's tailored for 110-125 ton pneumatic power presses, bench-type presses, and 120 ton powder compacting presses. Experience superior performance with a transmission torque of 7300N·m and a braking torque of 3800N·m, all functioning seamlessly at an operating pressure of 6.0 bar.Its optimized design makes it a perfect fit for applications demanding:Efficient use of space in constrained installations, maximizing utility.Swift and straightforward assembly, ensuring rapid and seamless integration.Precision performance with ultra-responsive operation, achieving sub-30ms engagement/disengagement.For an extensive range of technical documentation, including:Comprehensive performance specifications providing in-depth insights into its capabilities.Engineering drawings, with precise 2D/3D CAD models for accurate planning.Tailored application-specific torque curves, offering insights for diverse needs.Routine maintenance protocols ensuring longevity and peak performance.Engage with our dedicated engineering team for unparalleled OEM technical support and tailor-made solutions. Our comprehensive GD&T documentation ensures that your equipment integrates flawlessly, setting a new standard for seamless operability.ModelClutch Torque (Kgm)Clutch Torque (Nm)Brake Torque (Kgm)Brake Torque (Nm)Max RPMAir Pressure (bar)Weight (kg)KB2526 260 18 180 3000 5-715 KB5052 520 36 360 3000 5-725 KB100104 1040 72 720 2500 5-740 KB200208 2080 144 1440 2500 5-765 KB400416 4160 288 2880 2000 5-795 KB500520 5200 360 3600 2000 5-7110 KB600624 6240 432 4320 1800 5-7125 KB800832 8320 576 5760 1800 5-7145 KB12001248 12480 864 8640 1500 5-7175 HT15001560 15600 1080 10800 1200 5-7200 HT21502236 22360 1548 15480 1200 5-7245 HT29003016 30160 2088 20880 1000 5-7300 (I) Application FieldsOur product is extensively utilized across diverse sectors such as forging, printing, textile, welding, and shipbuilding. It has received widespread recognition in industries including metal processing, paper processing machinery, woodworking machinery, and fiber machinery.II. Product Advantages(I) Compact Structure- Small Axial Size and Light Weight: With its ingeniously compact design and lightweight build, featuring low inherent rotational inertia, this product significantly reduces equipment volume and weight while maintaining exceptional performance. This advancement amplifies operational efficiency.(II) Safe and Reliable- Asbestos-Free Friction Material: Featuring state-of-the-art friction materials free from asbestos, our product eradicates health risks, meeting modern safety and environmental benchmarks for a secure, reliable user experience.(III) Easy Maintenance- Simple Friction Pad Replacement: Replacing friction pads is a breeze, requiring no clutch disassembly, thereby slashing maintenance time and costs, enhancing maintenance efficiency, and reducing equipment downtime.(IV) Excellent Heat Dissipation Performance- Unique Disc Arc Design: Our cutting-edge disc arc design significantly boosts heat dissipation, effectively minimizing operational temperatures, extending product longevity, and ensuring stability during extended high-load operations.(V) Quick Response- Fast Clutching and Braking: Experience rapid response times with our feature that swiftly executes clutching and braking functions. This meets the swift response demands of various mechanical systems, enhancing overall production efficiency.(VI) Diverse Connection Methods- Flexible Connection Options: Our product is equipped with a wide range of connection methods, offering flexible solutions to meet diverse site-specific needs, ensuring robust adaptability and perfect compatibility with a variety of equipment.III. Product StructureThe pneumatic clutch brake is composed of the following key components:- Clutch Body: Mounted on the equipment's main shaft, with customizable center hole sizes to cater to specific customer needs (available size range in samples), serving as the clutch's cornerstone component.- Clutch Ear Plate and Brake Ear Plate: Connected meticulously to the flywheel and machine body through four sturdy pins, ensuring seamless clutch and brake operation, providing unparalleled stability and precision.- Friction Pads (Blocks): As indispensable components, these pads are crucial in the clutching and braking mechanisms, expertly managing the flow and interruption of power with unrivaled efficiency.- Clutch Pins, Brake Pins, and Locking Plates: Essential for securely connecting and fixing various parts. These components include intricately embedded locking plates in pin grooves, firmly secured to the flywheel or machine body with screws, preventing axial movement and ensuring steadfast stability.IV. Working Principle(I) Clutching ProcessWhen external compressed air enters the clutch cylinder gracefully through the intake hole, it applies pressure to the piston, initiating movement. This action, via friction pads, clutch body, and flat key, elegantly rotates the driven component, achieving seamless clutch engagement and delivering power transmission with refined precision.(II) Braking ProcessUpon halting the air supply, the piston adeptly reverses under the spring's guidance. Through friction pads, clutch body, and flat key, the driven component swiftly halts with an impressive braking time of just 0.01 - 0.02 seconds, ensuring a rapid and reliable equipment stop.V. Installation Requirements(I) Hole Diameter and Parallelism RequirementsPrecision is the cornerstone of excellence in our installations, as the hole tolerance for fitting the four pins must adhere strictly to an H7 grade. This precision ensures that the hole center is impeccably aligned and parallel to the main shaft center, thereby guaranteeing not just installation accuracy but also robust stability over time.(II) Geometric Tolerance and Roughness RequirementsBy rigorously following national standards, we ensure that the geometric tolerance and surface roughness of the center hole and keyway are of paramount importance. Moreover, the customer's main shaft should meet these exacting requirements to enhance product performance and elevate it to unprecedented heights.(III) Installation Sequence SuggestionsWe suggest that customers customize the installation sequence to suit their specific requirements. However, generally speaking, installing the clutch and brake ear plates, along with pins and locking plates, should precede the assembly of the clutch brake body to achieve optimal results.(IV) Installation Notes for Square PinsSquare pins play an essential role in addressing potential size discrepancies during installation and in compensating for the thermal deformation of plates due to clutch heating. It's crucial to ensure that the two flat surfaces of the square pin stay parallel to the radial direction of the ear plate for an impeccable installation.(V) Sealing Requirements for Axial Air IntakeFor installations involving axial air intake, it's crucial to affix sealing caps securely at both ends of the clutch. This step is vital to prevent any gas leakage, thereby maintaining the integrity and peak performance of the system.(VI) Check after InstallationAfter installation, it's essential to verify that both the clutch end and brake end can move effortlessly. This inspection ensures the flawless operation of the clutch and brake systems, confirming their readiness to deliver peak performance.Product Description VI. Product Maintenance(I) Professional Maintenance SuggestionsEvery TND Friction Plate Black Colour clutch purchased from Shandong Tenord Machinery Equipment Co., Ltd. meets the highest standards through rigorous quality checks. To ensure the clutch operates at peak performance, it is essential that customers avoid unauthorized disassembly. Damages caused by personal disassembly actions are not covered under our warranty. If you encounter any quality concerns, please inform us immediately so we can handle the issue with urgency and guarantee your satisfaction.(II) Friction Pad Replacement MethodThe friction pads in our Durable Clutch Brake Punching Machine are specifically designed as consumables. Over time and extensive use, these pads may wear down significantly. Thankfully, replacing the worn friction pads is a simple process that doesn't require the removal of the ear plates and clutch, ensuring minimal downtime. Follow this easy guide for efficient replacement:- Replacement without Air Supply: Start by loosening the clutch ear plate. Next, remove the bolts and nuts that hold the friction pads in place. Replace the worn pads with new ones, and securely fasten all bolts and nuts to restore optimal functionality.- Replacement with Air Supply: Begin by loosening the brake ear plate. Then, proceed with the same steps as above to replace the worn friction pads seamlessly, maintaining efficient operation.(III) Timing for Friction Pad Replacement- For machinery such as presses, when the equipment fails to achieve its rated capacity, it's imperative to inspect whether the friction pads need replacement to keep the machinery running efficiently.- As a preventive strategy, when wear on the friction pads exceeds half of their original thickness, prompt replacement is recommended to prevent any potential operational disruptions.VII. Product SelectionChoosing the right clutch is crucial for maximizing the performance and efficiency of any equipment.- Consequences of Improper Selection: An undersized clutch will not support the equipment's rated capacity, whereas an oversized clutch increases costs, risks overheating, speeds up friction pad wear, and accelerates the deterioration of sealing rings.- Selection Suggestions: Customers should consult our comprehensive company samples or reach out to our expert technicians for advice. We are devoted to offering personalized, professional recommendations to help you select the ideal clutch for your specific requirements.VIII. Safety Precautions(I) Protection during High-speed RotationSafety is paramount; therefore, under no circumstances should you touch the clutch or allow any objects to come into contact with it while in high-speed rotation, as this presents severe safety hazards.(II) Protection from High TemperatureAfter the clutch stops rotating, avoid touching it directly with your hands, as it may be extremely hot. It is advisable to wait about 30 minutes for the clutch to cool to a safe temperature before performing any maintenance activities.(III) Side ProtectionDo not stand beside the clutch while it operates to prevent accidents from flying debris. Ensure a protective cover is installed around the clutch during its operation for enhanced safety measures.(IV) Attention during Ventilation OperationDuring ventilation and air stopping processes, avoid direct contact with the friction pads to prevent injury from potential pinching hazards.(V) Safety of Internal StructureThe clutch contains internal springs, making disassembly a task only for trained professionals. Unauthorized handling can lead to injury, so it should be strictly avoided by non-professionals.
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