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China, Chinese Heavy-Duty Clutch Brake Punching Machine for Deep Drawing1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Products Details Supplier Manufacturer price list catalog
Industrial BrakeBrake Punching MachineDeep Drawing Machine
Shandong Tenord Machinery Equipment Co., Ltd.
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Product Description KB Series Thin-type Pneumatic Clutch Brake Product ManualI. Product OverviewThe KB Series Thin-type Pneumatic Clutch Brake is a groundbreaking innovation developed with precision by our esteemed company. This remarkable device effortlessly unites the clutch and brake in a sophisticated spring-brake combination product. Renowned for its superior performance and distinctive design, it offers unparalleled adaptability and dependability across a multitude of industries.The KB500 Dry Pneumatic Clutch Brake stands as the cornerstone model in our clutch brake collection, boasting a sleek outer diameter of 497mm. Specifically crafted for 110-125 ton pneumatic power presses, bench-type presses, and 120 ton powder compacting presses, this unit excels with an impressive transmission torque of 7300N·m and a braking torque of 3800N·m, all under a 6.0 bar operating pressure. Its advanced design is particularly ideal for applications requiring:Space-constrained installationsSwift assembly capabilitiesUltra-responsive operation (engaging/disengaging in under 30 milliseconds)For detailed technical documentation, including: In-depth performance specificationsEngineering drawings (available in both 2D and 3D CAD formats) Application-specific torque curvesComprehensive maintenance protocolsPlease reach out to our engineering team for bespoke OEM technical support and tailored solutions. We ensure comprehensive GD&T documentation for flawless integration with your machinery.ModelClutch Torque (Kgm)Clutch Torque (Nm)Brake Torque (Kgm)Brake Torque (Nm)Max RPMAir Pressure (bar)Weight (kg)KB2526 260 18 180 3000 5-715 KB5052 520 36 360 3000 5-725 KB100104 1040 72 720 2500 5-740 KB200208 2080 144 1440 2500 5-765 KB400416 4160 288 2880 2000 5-795 KB500520 5200 360 3600 2000 5-7110 KB600624 6240 432 4320 1800 5-7125 KB800832 8320 576 5760 1800 5-7145 KB12001248 12480 864 8640 1500 5-7175 HT15001560 15600 1080 10800 1200 5-7200 HT21502236 22360 1548 15480 1200 5-7245 HT29003016 30160 2088 20880 1000 5-7300 (I) Application FieldsThis versatile product finds its application in diverse industries such as forging, printing, textile, welding, and shipbuilding. It garners exceptional accolades, especially in sectors like metal processing, paper processing machinery, woodworking machinery, and fiber machinery.II. Product Advantages(I) Compact Structure- Small Axial Size and Lightweight: Featuring a compact axial size and light weight, with minimal inherent rotational inertia, this product effectively minimizes overall volume and equipment weight while preserving performance, thus significantly boosting the equipment's operational efficiency.(II) Safe and Reliable- Asbestos-free Friction Material: Engineered with asbestos-free friction material, this product eliminates the potential health risks associated with asbestos, aligning with contemporary environmental and safety standards, and ensuring a safe, reliable user experience.(III) Easy Maintenance- Effortless Friction Pad Replacement: Designed for simplicity, the replacement of friction pads requires no disassembly of the clutch, drastically cutting down on maintenance costs and time, enhancing maintenance efficiency, and reducing equipment downtime.(IV) Excellent Heat Dissipation Performance- Unique Disc Arc Design: Featuring a distinctive disc arc design, this product significantly augments its heat dissipation capacity, effectively lowering operational temperatures, extending the product's lifespan, and ensuring equipment stability during prolonged high-load operation.(V) Quick Response- Swift Clutching and Braking: With a rapid response time, it facilitates swift clutching and braking functions, catering to the requirements of various mechanical equipment for quick reaction, thereby enhancing production efficiency.(VI) Diverse Connection Methods- Versatile Connection Options: Equipped with multiple connection methods, this product can be flexibly chosen according to specific site requirements, demonstrating strong adaptability and a perfect match with a wide array of equipment.III. Product StructureThe pneumatic clutch brake comprises the following essential components:- Clutch Body: Mounted on the main shaft of the equipment, its center hole size can be customized to meet customer specifications (refer to the sample for size range), serving as the clutch's core component.- Clutch Ear Plate and Brake Ear Plate: Ingeniously connected to the flywheel and machine body with four robust pins, these components guarantee the unwavering, stable operation of the clutch and brake.- Friction Pads (Blocks): These vital components excel in the clutching and braking processes, expertly managing the transmission and interruption of power with precision.- Clutch Pins, Brake Pins, and Locking Plates: Essential for the seamless connection and secure fixing of various components. The smartly embedded locking plates, positioned in pin grooves and fastened to the flywheel or machine body with screws, effectively prevent any axial movement of the pins.IV. Working Principle(I) Clutching ProcessExternal compressed air is expertly channeled into the clutch cylinder through the intake hole, propelling the piston forward. With the aid of friction pads, clutch body, and flat key, the driven part is smoothly rotated, achieving clutch engagement and enabling the seamless transmission of power.(II) Braking ProcessUpon halting the air supply, the piston masterfully moves in reverse, guided by the spring. Through friction pads, clutch body, and flat key, the driven part is promptly braked. The exceptionally brief braking time of 0.01 - 0.02 seconds ensures the equipment halts swiftly and efficiently.V. Installation Requirements(I) Hole Diameter and Parallelism RequirementsThe installation holes for the four pins must adhere to an H7 tolerance, with hole centers precisely parallel to the main shaft center. This ensures impeccable installation accuracy and stability of the pins.(II) Geometric Tolerance and Roughness RequirementsThe geometric tolerance and surface roughness of the center hole and keyway are stringently aligned with national standards. Similarly, the geometric tolerance and roughness of the customer's main shaft are crucial for enhancing product performance.(III) Installation Sequence SuggestionsCustomers have the flexibility to choose their preferred installation sequence based on specific needs. Generally, it is advisable to first install the clutch and brake ear plates, pins, and locking plates, followed by the clutch brake body, for optimal results.(IV) Installation Notes for Square PinsSquare pins are strategically used to correct installation size discrepancies between two pins and mitigate plate thermal deformation from clutch heating. It's important to ensure the two flat surfaces of the square pin are aligned parallel to the radial direction of the ear plate.(V) Sealing Requirements for Axial Air IntakeFor axial air intake installations, it is crucial to install sealing caps at both ends of the clutch to effectively prevent any gas leakage.(VI) Check after InstallationPost-installation, it is imperative that both the clutch end and brake end move with complete freedom to guarantee the smooth, normal operation of the clutch and brake.Product DescriptionVI. Product Maintenance(I) Professional Maintenance SuggestionsEvery clutch sold by Shandong Tenord Machinery Equipment Co., Ltd. has been rigorously tested to meet the highest standards. Customers are advised not to disassemble the clutch on their own, as any damage resulting from unauthorized disassembly is not covered by our warranty. Should you encounter any quality issues, please promptly inform us, and we will address them with urgency and efficiency.(II) Friction Pad Replacement MethodFriction pads are essential yet wear-prone components that require timely replacement after extended machine use. Our replacement method has been simplified for your convenience, eliminating the need to disassemble ear plates or the clutch. Follow these straightforward steps for replacement:- Replacement without Air Supply: Simply loosen the clutch ear plate, and remove the bolts and nuts securing the old friction pads. Insert the new pads, ensuring they are tightly secured by re-tightening the bolts and nuts.- Replacement with Air Supply: Loosen the brake ear plate following the same procedure to replace the worn pads with new ones.(III) Timing for Friction Pad Replacement- For machinery like presses, if the equipment fails to achieve its rated capacity, it may be time to check and replace the friction pads.- When the friction pads' wear exceeds fifty percent of the original thickness, prompt replacement is necessary to maintain optimal performance.VII. Product SelectionSelecting the right clutch is imperative for the seamless operation of your equipment. Ensure the clutch size is perfectly matched to your equipment's needs.- Consequences of Improper Selection: A clutch that's too small won't deliver the required capacity, while an oversized one can inflate costs and lead to overheating, accelerating friction pad wear and seal ring deterioration.- Selection Suggestions: Consult our comprehensive product samples or speak with our expert technicians for guidance. We are committed to providing you with the most suitable selection advice tailored to your requirements.VIII. Safety Precautions(I) Protection during High-speed RotationNever attempt to touch the clutch with your hands or any objects while it is rotating at high speed, as this poses serious safety risks.(II) Protection from High TemperatureAvoid direct contact with the clutch immediately after rotation ceases to prevent burns. Allow approximately 30 minutes for the clutch to cool to ambient temperature before initiating maintenance tasks.(III) Side ProtectionStanding beside a rotating clutch is hazardous due to potential flying debris. Always ensure a protective cover is in place during operation to prevent accidents.(IV) Attention during Ventilation OperationRefrain from touching the friction pads with your fingers during ventilation or air-stopping processes to avoid the risk of injury.(V) Safety of Internal StructureThe clutch contains internal springs, making unauthorized disassembly dangerous. Only qualified professionals should perform any necessary disassembly to ensure safety and prevent injury.e88e2ad5
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