CIPDB › China Industry › Industrial Equipment & Components › Industrial Brake
China, Chinese Precision Deep Drawing Clutch Brake Punching Machine for Industrial Use1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Products Details Supplier Manufacturer price list catalog
Industrial BrakeAdvanced MachineClutch Brake Machine
Shandong Tenord Machinery Equipment Co., Ltd.
Preview:
Product Description KB Series Thin-type Pneumatic Clutch Brake Product ManualI. Product OverviewIntroducing the KB Series Thin-type Pneumatic Clutch Brake, a pioneering creation meticulously developed by Shandong Tenord Machinery Equipment Co., Ltd. This standout product seamlessly unites a clutch and brake into a sophisticated spring-brake combination, showcasing extraordinary performance and a unique design. It excels in adaptability and reliability, making it an indispensable asset across a multitude of industries.The KB500 Dry Pneumatic Clutch Brake stands as the cornerstone of our clutch brake series, boasting a streamlined outer diameter of 497mm. Specifically crafted for 110-125 ton pneumatic power presses, bench-type presses, and 120 ton powder compacting presses, this model exhibits remarkable capabilities with 7300N·m transmission torque and 3800N·m braking torque operating at 6.0 bar pressure. The design refinements render it exceptionally suited for applications that require:Installations with limited spaceEfficient and swift assembly processesUltra-fast operational response times with sub-30ms engagement/disengagement speedsFor detailed technical documentation, including: Comprehensive performance specificationsIn-depth engineering drawings available in both 2D and 3D CAD formats Torque curves tailored to specific applicationsEstablished maintenance protocolsConnect with our expert engineering team for OEM technical assistance and bespoke solutions. We offer complete GD&T documentation to ensure flawless integration with your machinery.ModelClutch Torque (Kgm)Clutch Torque (Nm)Brake Torque (Kgm)Brake Torque (Nm)Max RPMAir Pressure (bar)Weight (kg)KB2526 260 18 180 3000 5-715 KB5052 520 36 360 3000 5-725 KB100104 1040 72 720 2500 5-740 KB200208 2080 144 1440 2500 5-765 KB400416 4160 288 2880 2000 5-795 KB500520 5200 360 3600 2000 5-7110 KB600624 6240 432 4320 1800 5-7125 KB800832 8320 576 5760 1800 5-7145 KB12001248 12480 864 8640 1500 5-7175 HT15001560 15600 1080 10800 1200 5-7200 HT21502236 22360 1548 15480 1200 5-7245 HT29003016 30160 2088 20880 1000 5-7300 (I) Application FieldsThis versatile product finds extensive application in industries such as forging, printing, textiles, welding, and shipbuilding. It is especially acclaimed in sectors like metal processing, paper processing machinery, woodworking machinery, and fiber machinery.II. Product Advantages(I) Compact Structure- Reduced Axial Size and Lightweight: With minimal axial dimensions and a lightweight build, paired with low inherent rotational inertia, this product effectively reduces overall equipment volume and weight without compromising performance, thus enhancing operational efficiency.(II) Safe and Reliable- Asbestos-free Friction Material: The friction material is entirely asbestos-free, mitigating potential health risks and meeting contemporary environmental and safety standards, offering users a safer and more reliable experience.(III) Easy Maintenance- Effortless Friction Pad Replacement: The design allows for easy friction pad replacement without the need to disassemble the clutch, significantly lowering maintenance costs and time, boosting maintenance efficiency, and minimizing equipment downtime.(IV) Excellent Heat Dissipation Performance- Innovative Disc Arc Design: The uniquely engineered disc arc design greatly enhances the product's heat dissipation capacity, effectively lowering operational temperatures, extending product lifespan, and ensuring stability during prolonged high-load operations.(V) Quick Response- Rapid Clutching and Braking: Featuring a swift response rate, it rapidly executes clutching and braking functions, catering to the quick response demands of various mechanical equipment, thereby boosting production efficiency.(VI) Diverse Connection Methods- Versatile Connection Options: Equipped with multiple connection methods to be flexibly chosen based on site-specific needs, offering high adaptability and seamless compatibility with a wide range of equipment.III. Product StructureThe pneumatic clutch brake is composed of key components including:- Clutch Body: Mounted on the main shaft of the equipment, the center hole size is customer-customizable (refer to sample size range) and serves as the clutch's core component.- Clutch Ear Plate and Brake Ear Plate: Seamlessly bonded to the flywheel and machine body of the equipment with four robust pins, ensuring the unwavering operation and reliability of both the clutch and brake.- Friction Pads (Blocks): These essential components are pivotal in the clutching and braking process, executing the seamless transmission and interruption of power with precision.- Clutch Pins, Brake Pins and Locking Plates: Ingeniously designed for the secure connection and stabilization of diverse components. The locking plates are meticulously embedded in pin grooves and firmly secured to the flywheel or machine body with screws, preventing any axial movement of the pins.IV. Working Principle(I) Clutching ProcessExternal compressed air dynamically enters the clutch cylinder through the intake hole, propelling the piston into motion. This action, through the friction pads, clutch body, and flat key, rotates the driven part, effectively achieving clutch engagement and facilitating seamless power transmission.(II) Braking ProcessUpon cessation of air supply, the piston is driven in the opposite direction by the spring's force, causing the driven part to be swiftly braked via the friction pads, clutch body, and flat key. The braking process is impressively rapid, taking only 0.01 - 0.02 seconds, guaranteeing immediate halt of the equipment.V. Installation Requirements(I) Hole Diameter and Parallelism RequirementsThe installation tolerance for the four pins' holes should be H7, ensuring the hole center remains impeccably parallel to the main shaft center, thus guaranteeing the precision and stability of the pin installation.(II) Geometric Tolerance and Roughness RequirementsThe geometric tolerance and roughness of the central hole and keyway must adhere rigorously to national standards. Additionally, the geometric tolerance and roughness of the customer's main shaft should meet corresponding criteria to enhance overall product performance.(III) Installation Sequence SuggestionsCustomers may customize the installation sequence based on specific circumstances. Typically, it is advisable to first install the clutch and brake ear plates, pins, and locking plates, followed by the clutch brake body for optimal assembly.(IV) Installation Notes for Square PinsSquare pins are specially utilized to rectify any installation size discrepancies of two pins and to counteract the plate's thermal deformation induced by clutch heating. It is imperative to ensure that the two flat surfaces of the square pin are parallel to the radial direction of the ear plate.(V) Sealing Requirements for Axial Air IntakeFor axial air intake configurations, it is crucial to fit sealing caps at both ends of the clutch meticulously to avert any gas leakage.(VI) Check after InstallationPost-installation, it is essential to verify that both the clutch end and brake end move smoothly without resistance, ensuring the clutch and brake function properly and reliably.Product DescriptionVI. Product Maintenance(I) Professional Maintenance SuggestionsEach clutch offered by Shandong Tenord Machinery Equipment Co., Ltd. has passed rigorous quality control checks. Customers are advised not to disassemble the clutch themselves. Any damages resulting from unauthorized disassembly will not be covered by our company. Should you encounter any quality issues, please notify us promptly. Our dedicated team is committed to resolving any problems swiftly and efficiently.(II) Friction Pad Replacement MethodFriction pads are essential yet consumable components of our Advanced Clutch Brake Punching Machine. When the equipment has been in operation for an extended period and the friction pads show significant wear, they should be replaced. Our innovative design allows for straightforward replacement, eliminating the need to disassemble ear plates or the clutch. Follow these simple steps for replacement:- Replacement without Air Supply: Begin by loosening the clutch ear plate. Remove the bolts and nuts securing the worn friction pads, replace them with new ones, and ensure all bolts and nuts are firmly tightened.- Replacement with Air Supply: Loosen the brake ear plate and replicate the aforementioned procedure to swap in new friction pads effectively.(III) Timing for Friction Pad Replacement- For machines like presses, if the equipment fails to reach the rated performance, inspect the friction pads to determine if replacement is necessary.- When the wear on the friction pads exceeds half of their original thickness, promptly replace them to ensure ongoing optimal functionality.VII. Product SelectionChoosing the right clutch is essential for the seamless operation of your equipment. As a pivotal component, selecting the appropriate size impacts both performance and longevity.- Consequences of Improper Selection: A clutch that's too small won't provide the necessary capacity, while an oversized clutch raises equipment costs and risks overheating, accelerating the wear of friction pads and aging of sealing rings.- Selection Suggestions: Refer to our comprehensive company samples for guidance or consult our expert technicians. We are eager to offer tailored and professional selection advice.VIII. Safety Precautions(I) Protection during High-speed RotationNever attempt to touch the clutch with your hands or any objects while it is rotating at high speed to avoid potential hazards.(II) Protection from High TemperatureTo prevent burns, do not touch the clutch immediately after it stops rotating. Allow approximately 30 minutes for the clutch to cool down to room temperature before performing any maintenance tasks.(III) Side ProtectionAvoid standing beside the rotating clutch to prevent accidents from flying debris. Always use a protective cover over the clutch when in operation.(IV) Attention during Ventilation OperationDuring the air supply and stopping process, ensure you do not touch the friction pads with your fingers to prevent injuries.(V) Safety of Internal StructureThe clutch contains internal springs. Unauthorized disassembly is dangerous and could result in injury. Should disassembly be necessary, it must be performed by qualified professionals.86d90f82
Purchasing Agent
Note: Send your message to supplier or manufacturer.
Welcome to our Professional and comprehensive procurement services...