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As2600 Pneumatic Brake System for Efficient Press Operations1
Industrial BrakeReliable BrakePneumatic Brake
Shandong Tenord Machinery Equipment Co., Ltd.
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Product Description Product Manual for Dry Multi-Disc Pneumatic Clutch Brake for Punch Press 1. Product Overview Introducing the advanced dry multi-disc pneumatic clutch brake, meticulously engineered for high-tonnage punch presses, precision die-cutting machines, cold heading machines, and an array of forging equipment. This innovative solution is crafted to deliver exceptional clutch torque and superior braking torque, effortlessly overcoming spatial limitations. Engineered with asbestos-free friction materials, this product incorporates pneumatic control technology, ensuring rapid engagement, seamless disengagement, and precise braking. The AS series is expertly compatible with leading forging equipment brands including Yangli, Yangduan, and Shanghai Erduan. Available installation configurations include single clutch with dual brakes, dual clutches with a single brake, and dual clutches with dual brakes. For bespoke requirements, connect with us for expert guidance and tailored recommendations aligned with your equipment specifications.AS0250 Multi-Disc Pneumatic Clutch BrakeOuter Diameter: 775 mmWeight: 320 kgMaximum Speed: 850 rpmSingle Disc Maximum Clutch Torque: 20000 N·mSingle Disc Maximum Braking Torque: 17300 N·m 2. Structure and Working Principle 1. Core Components - Key Elements: Clutch body, piston, brake spring, friction plates, clutch ear plate, and brake ear plate form the heart of this high-performance system. - Transmission Method: Ingeniously connects to the spindle via a flat key, ensuring effective torque transmission through advanced friction disc sets. 2. Working Principle - Clutch Engagement: A stream of compressed air courses into the cylinder through the axial bore, propelling the piston to compress the brake spring, thereby engaging the friction plates to seamlessly transmit power. - Braking Process: Upon air supply termination, the spring reverts, reversing the piston motion as the friction plates precisely press against the brake disc for instantaneous, effective braking. 3. Technical Features 1. High Efficiency & Reliability - Streamlined design guarantees straightforward installation, ideal for high-speed, high-frequency operations, delivering unmatched reliability. - Friction plates, composed of modified phenolic resin and inorganic fiber composites, offer remarkable high-temperature resistance (≤350°C), stable friction coefficients, noiseless operation, and ensure no harm to allied discs. 2. Safety & Environmental Compliance - Crafted with asbestos-free friction materials, this product adheres to stringent environmental standards, promoting safety and sustainability. 3. Easy Maintenance - Experience hassle-free maintenance as friction plates can be effortlessly replaced without disassembling the clutch body, enabling efficient online maintenance. 4. High Adaptability - Customizable clutch ear plates accommodate diverse installation needs, ensuring versatility and adaptability. 4. Technical Specifications Parameter Specification Working Air Pressure: Ranges between 5.5~6.0 kg/cm2, ensuring optimal performance and efficiency. Friction Plate Lifespan: Exceeds 500,000 cycles, although actual lifespan may vary based on usage conditions. Operating Temperature: Ranges from 20oC to +150oC, accommodating diverse operational environments. Response Time: Delivers lightning-fast response at ≤0.02 seconds for both clutch and brake operations. Spindle Tolerance: Boasts bore tolerance of H7, with spindle surface roughness maintained at Ra1.6 for precision fitting. 5. Installation and Commissioning 1. Installation Steps 1. Spindle adaptation: Ensure the spindle's geometric tolerance and surface finish are compliant with standards, as defined by national guidelines, to secure optimal installation and performance. 2. Component Assembly: - Begin by meticulously installing the clutch/brake plate pins and secure them with locking plates, followed by positioning the main body with precision. - Ensure the addition of a sealing cover for axial air intake to maintain optimal performance and longevity. 3. Flexibility Test: - Before supplying air, manually rotate the clutch plate to ensure its movement is fluid and unimpeded, signaling readiness for operation. 2. Commissioning Guidelines - Before initiating startup, confirm the air pressure is stable and meets the requirement (≥5.5 kg/cm2) to ensure efficiency. - Execute no-load tests to thoroughly assess clutch/brake response times during the initial operational phase, ensuring readiness and reliability. 6. Maintenance and Troubleshooting 1. Routine Maintenance - Regularly cleanse friction plates to remove any oil contamination, preserving friction and preventing operational inefficiencies. - Conduct quarterly inspections of spring tension and seal conditions to maintain optimal performance. 2. Friction Plate Replacement - For clutch plates: Simply remove screws without air supply for an easy and direct replacement. - For brake plates: Supply air to release brake ear plates, facilitating a smooth replacement process. 3. Common Faults and Solutions Fault | Possible Cause | Solution Clutch fails to engage | Low air pressure/solenoid valve failure | Increase pressure or replace valve Poor engagement | Worn/contaminated friction plates | Replace plates or clean Braking delay | Spring fatigue/air leakage | Replace spring or repair air circuit 7. Safety Precautions 1. Pre-maintenance Actions - Before any maintenance, disconnect power and air supply, then depressurize the system for safety. - Secure the slider at the lower dead center to safeguard against accidental movements. 2. Disassembly Rules - Control the release of brake spring force to prevent potential injury during disassembly. - Immediately replace any damaged parts as repairs are strictly prohibited to ensure safety and compliance. Shandong Tenord Machinery Equipment Co., Ltd. Global Supplier of Pneumatic Solutions About Us Shandong Tenord Machinery Equipment Co., Ltd. is a high-tech enterprise specializing in the R&D, production, and sales of pneumatic equipment. Headquartered in Shandong Province, a major industrial hub in China, we are committed to delivering efficient, reliable, and innovative pneumatic solutions to global industrial markets. Guided by our mission of "Innovation Drives Progress, Quality Defines Excellence, " we have established ourselves as a leading brand in the pneumatic technology sector. ---Core Products & Solutions We offer a comprehensive product portfolio designed for diverse industrial applications, including: - Pneumatic Clutches & Brakes: High-performance solutions for precision control in heavy-duty environments. - Pneumatic Couplings & Fittings: Durable, leak-proof connectors for seamless pneumatic system integration. - Pneumatic Valves: Intelligent flow control valves with high pressure/frequency adaptability. With over 100 standardized models across dozens of product categories, our modular designs cater to customized demands in industries such as metallurgy, mining, chemical processing, automotive manufacturing, and construction machinery. ---Technology & Quality Assurance - R&D Excellence: Our R&D center, staffed by global pneumatic experts, integrates advanced facilities including CNC precision machining centers, 3D dynamic simulation labs, and automated testing lines. - Certified Quality: ISO 9001-certified manufacturing processes, CE and RoHS compliance, and aerospace-grade materials (e. g., aluminum alloys, composite polymers) ensure 30% longer lifespan than industry benchmarks. - Innovation Leadership: 17 national patents, including our proprietary Intelligent Pneumatic Clutch-Brake System, recognized for its energy efficiency and international technological parity. ---Global Presence & Service - Production Capacity: Dual manufacturing bases in Jinan and Qingdao support an annual output of 12 million units, ensuring scalable and timely delivery. - Worldwide Network: Products exported to 20+ countries/regions across Southeast Asia, the Middle East, and Europe, backed by a robust sales and service network in 30 Chinese provinces. - Customer-Centric Support: 24/7 technical assistance, lifecycle services (consultation, installation, maintenance), and a 98%+ client satisfaction rate over five consecutive years. ---Sustainability & Vision - Green Manufacturing: 40% reduced energy consumption and zero industrial wastewater discharge through process innovation. - Industry Collaboration: Partnered with prestigious universities and research institutes to co-develop 3 industry standards and IoT-enabled smart pneumatic management systems. - Future Focus: Driving Industry 4.0 integration with digitalized pneumatic solutions, aligning with global trends in automation and eco-friendly technology. ---Vision To be a world-class provider of intelligent, sustainable pneumatic technologies, empowering industries worldwide with cutting-edge innovation and unmatched reliability. Contact Us Explore how Tenord can optimize your operations: Address: Industrial Zone, Shandong Province, China ---Key Highlights for International Clients CE/RoHS/ISO Certified Customized Solutions Fast Global Delivery OEM/ODM Supported --- *Precision in Motion, Trust in Quality*Product Description
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