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China, Chinese Advanced Clutch Brake Punching Equipment for Eccentric Press1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Products Details Supplier Manufacturer price list catalog
Industrial BrakeClutch Brake MachineEccentric Press Machine
Shandong Tenord Machinery Equipment Co., Ltd.
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Product Description KB Series Thin - type Pneumatic Clutch Brake Product ManualI. Product OverviewIntroducing the KB Series Thin-type Pneumatic Clutch Brake, a marvel of modern engineering by Shandong Tenord Machinery Equipment Co., Ltd. This meticulously crafted innovation seamlessly integrates a clutch with a brake, forming a state-of-the-art spring-brake combination. With its unparalleled performance and distinctive design, this product demonstrates exceptional adaptability and unwavering reliability across a multitude of industrial applications.The KB500 Dry Pneumatic Clutch Brake stands as the cornerstone in our premium clutch brake series. Featuring a sleek and compact outer diameter of 497mm, it's expertly designed for 110-125 ton pneumatic power presses, bench-type presses, and robust 120 ton powder compacting presses. Experience superior performance with an impressive transmission torque of 7300N·m and braking torque of 3800N·m, all achieved under a 6.0 bar operating pressure for optimal efficiency. Tailored for excellence, its optimized design excels in:Installations where space is at a premiumFacilitating quick and efficient assembly processesDelivering ultra-fast operational responsiveness, achieving sub-30ms engagement/disengagement speedsFor detailed technical insights, including: Comprehensive performance specificationsPrecise engineering diagrams (available in both 2D and 3D CAD formats) Specialized torque curves tailored to specific applicationsThorough maintenance guidelinesReach out to our expert engineering team for bespoke OEM technical support and tailor-made solutions. We offer complete GD&T documentation to ensure flawless integration with your existing equipment.ModelClutch Torque (Kgm)Clutch Torque (Nm)Brake Torque (Kgm)Brake Torque (Nm)Max RPMAir Pressure (bar)Weight (kg)KB2526 260 18 180 3000 5-715 KB5052 520 36 360 3000 5-725 KB100104 1040 72 720 2500 5-740 KB200208 2080 144 1440 2500 5-765 KB400416 4160 288 2880 2000 5-795 KB500520 5200 360 3600 2000 5-7110 KB600624 6240 432 4320 1800 5-7125 KB800832 8320 576 5760 1800 5-7145 KB12001248 12480 864 8640 1500 5-7175 HT15001560 15600 1080 10800 1200 5-7200 HT21502236 22360 1548 15480 1200 5-7245 HT29003016 30160 2088 20880 1000 5-7300 (I) Application FieldsThis versatile product finds its place in diverse industries, including forging, printing, textiles, welding, and shipbuilding. It has garnered acclaim particularly in domains like metal processing, paper machinery, woodworking machinery, and fiber machinery, thanks to its outstanding performance and reliability.II. Product Advantages(I) Compact Structure- Minimal Axial Dimension and Lightweight Design: With a reduced axial size and lightweight construction, coupled with low inherent rotational inertia, this product minimizes overall equipment bulk and mass while maintaining performance standards, thereby enhancing operational efficiency.(II) Safe and Reliable- Asbestos-Free Friction Material: Our friction materials are completely devoid of asbestos, eliminating associated health risks and adhering to contemporary environmental safety standards. Users are assured of a safer, more reliable operational experience.(III) Easy Maintenance- Hassle-Free Friction Pad Replacement: The design allows for simple friction pad changes without the need to dismantle the clutch, significantly cutting down on maintenance time and costs while boosting equipment maintenance efficiency and reducing downtime.(IV) Excellent Heat Dissipation Performance- Innovative Disc Arc Design: Our unique disc arc configuration greatly enhances the product's heat dissipation capability, effectively lowering operational temperatures, prolonging product lifespan, and ensuring stability even during prolonged high-load operations.(V) Quick Response- Rapid Clutching and Braking: Boasting a swift response speed, our clutch brake system efficiently executes clutching and braking functions, catering to the fast-paced demands of various mechanical equipment and significantly boosting production efficiency.(VI) Diverse Connection Methods- Versatile Connection Options: Equipped with multiple connection alternatives, the product offers flexible adaptability to diverse site requirements, ensuring seamless integration with a wide array of equipment.III. Product StructureThe core of our pneumatic clutch brake is comprised of the following key components:- Clutch Body: This essential piece is mounted on the main shaft of the equipment, with a customizable center hole size tailored to customer specifications (refer to the sample size range). It serves as the clutch's vital component.- Clutch Ear Plate and Brake Ear Plate: These essential components are ingeniously connected to the flywheel and machine body via four robust pins, guaranteeing the stable and seamless operation of both the clutch and brake systems.- Friction Pads (Blocks): These pivotal elements are indispensable in the clutching and braking operations, effectively orchestrating the transmission and interruption of power for optimal performance.- Clutch Pins, Brake Pins, and Locking Plates: These components are crucial for the secure connection and stabilization of various other parts. The locking plates are meticulously designed to fit into pin grooves and affixed with screws on the flywheel or machine body, expertly thwarting any axial pin movement.IV. Working Principle(I) Clutching ProcessWhen external compressed air flows into the clutch cylinder via the intake hole, it propels the piston. This action, through the friction pads, clutch body, and flat key, rotates the driven component, thus achieving clutch engagement and power transmission with unparalleled efficiency.(II) Braking ProcessUpon halting the air supply, the piston is urged in reverse by the spring mechanism. This action, involving the friction pads, clutch body, and flat key, swiftly brakes the driven component. The process is remarkably fast, taking merely 0.01 to 0.02 seconds, ensuring the equipment's prompt and reliable stop.V. Installation Requirements(I) Hole Diameter and Parallelism RequirementsAccurate installation demands the hole tolerance for the four pins to be H7, with the hole center perfectly parallel to the main shaft center, thus ensuring precision and stability in pin installation.(II) Geometric Tolerance and Roughness RequirementsThe geometric tolerance and roughness of the center hole and keyway must strictly adhere to national standards. Similarly, the geometric tolerance and roughness of the customer's main shaft should meet the specified criteria to significantly boost product performance.(III) Installation Sequence SuggestionsCustomers are encouraged to select the installation sequence that best suits their specific situation. Typically, the procedure starts with the clutch and brake ear plates, pins, and locking plates, followed by the installation of the clutch brake body.(IV) Installation Notes for Square PinsSquare pins are critical for compensating installation size discrepancies and mitigating plate thermal deformation due to clutch heating. It is vital that the two flat surfaces of the square pin remain parallel to the radial direction of the ear plate.(V) Sealing Requirements for Axial Air IntakeFor axial air intake configurations, it is essential to install sealing caps at both ends of the clutch to effectively prevent any gas leakage, ensuring optimal operation.(VI) Check after InstallationA post-installation check is crucial. The ends of the clutch and brake must move smoothly and freely to guarantee the efficient and normal functioning of the clutch and brake mechanisms.Product DescriptionVI. Product Maintenance(I) Professional Maintenance SuggestionsEach clutch offered by Shandong Tenord Machinery Equipment Co., Ltd. is rigorously tested and approved. Customers must refrain from unauthorized disassembly, as such actions void our responsibility for resulting damages. Promptly notify us of any quality issues and we pledge to address them swiftly.(II) Friction Pad Replacement MethodFriction pads are wear-and-tear components that need replacement after extensive use. Our design allows for easy friction pad replacement without removing the ear plates or clutch. Follow these straightforward steps:- Replacement without Air Supply: Simply loosen the clutch ear plate, remove the securing bolts and nuts, replace the worn friction pads with new ones, and tighten all fittings securely.- Replacement with Air Supply: Loosen the brake ear plate and follow the initial steps for seamless friction pad installation.(III) Timing for Friction Pad Replacement- For press machines, if rated capacity is compromised, inspect and potentially replace the friction pads.- When the wear exceeds half the thickness of new pads, ensure timely replacement to maintain optimal performance.VII. Product SelectionSelecting the ideal clutch is essential for equipment functionality and efficiency.- Consequences of Improper Selection: A smaller clutch may fail to achieve rated performance, while an oversized clutch might inflate costs, cause overheating, and accelerate wear and tear of components.- Selection Suggestions: Refer to our comprehensive product samples or consult our expert technicians. We offer tailored advice to ensure a perfect fit for your needs.VIII. Safety Precautions(I) Protection during High-speed RotationAvoid any contact with the clutch or nearby objects during high-speed operation to ensure safety.(II) Protection from High TemperatureAfter operation, allow the clutch to cool for about 30 minutes before any direct contact, preventing burns or injury.(III) Side ProtectionDo not stand beside a rotating clutch to prevent accidents from debris. Always use a protective cover for safety.(IV) Attention during Ventilation OperationAvoid touching the friction pads during ventilation to prevent pinching accidents.(V) Safety of Internal StructureInternal springs necessitate professional handling. Unauthorized disassembly can cause harm, so let experts manage such tasks.f363eb41
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