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China, Chinese Tnd Black Friction Plate for Optimal Performance - 15/20/25/30/35 Specs¹ Industrial Products Supplier Manufacturer Details, price list catalog:

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Product Description Comprehensive Overview.Model NO.KB500Operation ModeContinuousInstallation MethodVerticalVersatile UsagePerfect for Paper Machinery, Packing Machinery, Ships, Elevators, Stage Machinery, Chemical Machinery, Construction Machinery, and Metallurgical MachineryEnergy SourcePneumaticUSD1Ideal for Punching Machines, Punching MachinesUSD2Innovative Eccentric Presses, Knuckle Joint PressesUSD3Specialized in Deep Drawing Press Machines, Mechanical ShearsUSD4Suitable for Punching Machines, Die Cutting Machines, CuttingOptional Add-OnsRotary JointOptional2End-Face Air Intake CoverNet Weight135kgRotational Speed1000rpmShipping PackageSecurely Encased in Wooden CaseSpecificationsKB400BrandTNDManufactured InJinan, ChinaHS Code8483600090Annual Output10000 PCS/YearDetailed Product DescriptionKB Series Thin - Type Pneumatic Clutch Brake Product ManualI. Product OverviewThe KB Series Thin - Type Pneumatic Clutch Brake represents a pinnacle of innovation, expertly designed by Shandong Tenord Machinery Equipment Co., Ltd. This extraordinary device merges the functionality of both clutch and brake, forming a revolutionary spring-brake combination renowned for its exceptional performance. Its distinctive design offers remarkable adaptability and steadfast reliability, finding widespread acclaim across various industries.The KB500 Dry Pneumatic Clutch Brake shines as the flagship of our clutch brake series, featuring a streamlined 497mm outer diameter. This masterpiece is engineered for 110-125 ton pneumatic power presses, bench-type presses, and 120 ton powder compacting presses, delivering unrivaled performance. It achieves a transmission torque of 7300N·m and a braking torque of 3800N·m, all while operating at a pressure of 6.0 bar.Its advanced design is optimally suited for applications requiring:Installation in tight spaces to maximize efficient space utilization.Swift assembly processes, allowing for rapid setup and seamless integration.Highly responsive operation, enabling engagement/disengagement in under 30ms for precision use.For a comprehensive suite of technical documents, including:In-depth performance specifications, providing exhaustive details on operational capabilities.Engineering blueprints, with available 2D/3D CAD models for meticulous planning and execution.Custom application-specific torque curves, delivering tailored insights for a variety of applications.Maintenance guidelines, ensuring long-term reliability and peak performance with regular upkeep.For those seeking specialized assistance, our engineering team is at your service. We provide comprehensive OEM technical support and tailor-made solutions. With our complete GD&T documentation, you can rest assured that your equipment will integrate flawlessly into your existing systems, maintaining seamless operation and peak performance.ModelClutch Torque (Kgm)Clutch Torque (Nm)Brake Torque (Kgm)Brake Torque (Nm)Max RPMAir Pressure (bar)Weight (kg)KB2526 260 18 180 3000 5-715 KB5052 520 36 360 3000 5-725 KB100104 1040 72 720 2500 5-740 KB200208 2080 144 1440 2500 5-765 KB400416 4160 288 2880 2000 5-795 KB500520 5200 360 3600 2000 5-7110 KB600624 6240 432 4320 1800 5-7125 KB800832 8320 576 5760 1800 5-7145 KB12001248 12480 864 8640 1500 5-7175 HT15001560 15600 1080 10800 1200 5-7200 HT21502236 22360 1548 15480 1200 5-7245 HT29003016 30160 2088 20880 1000 5-7300 (I) Application FieldsOur exceptional product is utilized extensively across various influential sectors, including forging, printing, textile, welding, and shipbuilding. It has garnered particular acclaim in metal processing, paper processing machinery, woodworking machinery, and fiber machinery industries, setting a standard of excellence and reliability.II. Product Advantages(I) Compact Structure- Small Axial Size and Light Weight: With its ingeniously compact axial dimension and feather-light design, this product boasts minimal rotational inertia. This innovation not only reduces the overall volume and weight but also guarantees superior performance, elevating your operational efficiency to the next level.(II) Safe and Reliable- Asbestos-Free Friction Material: Crafted with cutting-edge friction materials that are entirely free of asbestos, our product eradicates health risks while adhering to modern safety and environmental benchmarks. This commitment offers you a safe and trustworthy user experience, unparalleled in its class.(III) Easy Maintenance- Simple Friction Pad Replacement: The friction pads can be replaced with ease, eliminating the need for clutch disassembly. This streamlined maintenance process slashes costs and time significantly, enhancing efficiency and minimizing the inconvenience of equipment downtime.(IV) Excellent Heat Dissipation Performance- Unique Disc Arc Design: Featuring an innovative disc arc design, our product excels in heat dissipation, effectively reducing operational temperatures. This not only extends the product's lifespan but also ensures the reliability and stability of equipment during prolonged high-load conditions.(V) Quick Response- Fast Clutching and Braking: Our product offers exceptional quick response times, executing clutching and braking operations swiftly. This attribute is tailored to meet the needs of diverse mechanical systems, drastically improving production efficiency by ensuring rapid and reliable performance.(VI) Diverse Connection Methods- Flexible Connection Options: Our product is equipped with a multitude of connection methods. These versatile options allow you to select the most suitable configuration for your specific site requirements, ensuring adaptability and perfect compatibility with a broad spectrum of equipment.III. Product StructureThe pneumatic clutch brake is a masterpiece of engineering, meticulously composed of the following essential components:- Clutch Body: Serving as the cornerstone of the clutch, this component is mounted directly onto the equipment's main shaft. It features customizable center hole sizes to meet individual customer specifications, ensuring seamless integration and optimal performance.- Clutch Ear Plate and Brake Ear Plate: These plates are expertly connected to the flywheel and machine body through four robust pins. This configuration guarantees the flawless operation of both clutch and brake systems, delivering unmatched stability and precision.- Friction Pads (Blocks): These vital components are integral to the clutching and braking mechanisms, skillfully managing power flow and interruption with exceptional efficiency and reliability.- Clutch Pins, Brake Pins and Locking Plates: These components are critical for securing connections and stabilizing various parts. Locking plates are precisely embedded in pin grooves and firmly fixed to the flywheel or machine body with screws, ensuring steadfast stability and preventing any axial movement.IV. Working Principle(I) Clutching ProcessWhen external compressed air seamlessly enters the clutch cylinder through the intake hole, it applies pressure on the piston, resulting in movement. This action, in conjunction with friction pads, the clutch body, and a flat key, facilitates the rotation of the driven component, achieving flawless clutch engagement and empowering precise power transmission with elegance.(II) Braking ProcessUpon halting the air supply, the piston gracefully moves in reverse under the guidance of a spring. Through the interplay of friction pads, clutch body, and flat key, the driven component is promptly brought to a stop, achieving an impressively rapid braking time of merely 0.01 - 0.02 seconds, ensuring a reliable and swift cessation of equipment operation.V. Installation Requirements(I) Hole Diameter and Parallelism RequirementsPrecision is of utmost importance, as the hole tolerance for the installation of the four pins must adhere strictly to H7 standards. The alignment of the hole center must be in perfect harmony and parallel with the main shaft center. This meticulous alignment ensures impeccable installation accuracy and unwavering stability, providing the foundation for optimal functionality and longevity.(II) Exquisite Geometric Tolerance and Surface Finish RequirementsIn strict compliance with national standards, the geometric precision and surface finish of the center hole and keyway are of paramount importance. Furthermore, to enhance the product's performance to its pinnacle, the customer's main shaft must align with these stringent requirements, paving the way for extraordinary performance and reliability.(III) Recommendations for Installation SequenceWhile customers are encouraged to customize the installation sequence to fit their unique requirements, it is generally advantageous to first install the clutch and brake ear plates, pins, and locking plates. This should ideally be followed by the assembly of the clutch brake body to ensure superior results and optimal system performance.(IV) Important Installation Notes for Square PinsSquare pins play a pivotal role in addressing installation size discrepancies and compensating for plate thermal deformation resulting from clutch heating. It is essential to maintain parallel alignment of the two flat surfaces of the square pin with the radial direction of the ear plate, ensuring a flawless and precise installation every time.(V) Essential Sealing Requirements for Axial Air IntakeFor axial air intake systems, it is crucial to secure sealing caps at both ends of the clutch. This precautionary measure is vital to prevent any potential gas leakage, thereby preserving system integrity and ensuring peak performance throughout the operation.(VI) Post-Installation VerificationUpon completing installation, it is imperative to verify that both the clutch end and brake end operate smoothly. This ensures the seamless operation of both systems, affirming that they are poised for their utmost performance, ready to meet the demands placed upon them.Product Description VI. Product Maintenance(I) Professional Maintenance SuggestionsEach clutch from Shandong Tenord Machinery Equipment Co., Ltd. is meticulously quality-checked to ensure exceptional performance. It is crucial for customers to avoid unauthorized disassembly of the clutch, as any resulting damage cannot be covered by our warranty. In the event of any quality concerns, please inform us immediately. We pledge to address these issues promptly and assure your complete satisfaction.(II) Friction Pad Replacement MethodThe friction pads in our robust Durable Clutch Brake Punching Machine are designed as consumable parts and may wear significantly with heavy use over time. Thankfully, the replacement process is simple and does not involve dismantling the ear plates and clutch. Below is a detailed step-by-step guide to ensure a smooth and efficient replacement:- Replacement without Air Supply: Start by loosening the clutch ear plate, then remove the bolts and nuts holding the worn friction pads. Replace them with new ones and securely fasten the bolts and nuts to maintain proper functionality.- Replacement with Air Supply: Begin by loosening the brake ear plate and follow the same steps to swap out the worn friction pads with new ones, ensuring flawless operation.(III) Timing for Friction Pad Replacement- For heavy equipment like presses, should the machinery fail to achieve its expected capacity, it is essential to promptly inspect the friction pads for replacement to sustain operational efficiency.- As a preventative strategy, if the wear exceeds half the original thickness, it is recommended to replace the friction pads immediately to prevent any potential disruptions in operation.VII. Product SelectionChoosing the right clutch is crucial to optimize the performance of any equipment it is used with.- Consequences of Improper Selection: A clutch that is too small won't meet the equipment's capacity needs, whereas an oversized clutch raises costs, causes overheating, accelerates friction pad wear, and speeds up the aging of sealing rings.- Selection Suggestions: We advise customers to consult our comprehensive company samples or seek guidance from our skilled technicians. Our commitment is to deliver tailored recommendations that help you select the ideal clutch for your specific requirements.VIII. Safety Precautions(I) Protection during High-speed RotationSafety is paramount: never touch the clutch with hands or objects while it is spinning at high speed, as this poses a serious risk.(II) Protection from High TemperatureOnce the clutch stops rotating, avoid touching it directly with your hands, as it may be extremely hot. Allow approximately 30 minutes for cooling to room temperature before performing any maintenance activities.(III) Side ProtectionSteer clear of standing beside the clutch during its operation to minimize the risk of accidents from airborne debris. Installing a protective cover around the clutch while in use is vital for enhanced safety.(IV) Attention during Ventilation OperationDuring the ventilation and air-stopping phases, keep hands clear of friction pads to avoid the danger of finger injuries from pinching.(V) Safety of Internal StructureThe clutch's internal springs require careful handling. Disassembly must be strictly conducted by skilled professionals only to prevent injuries, ensuring safety and proper maintenance.

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