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China, Chinese Durable Clutch Brake Press for Deep Drawing Metal Applications1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Products Details Supplier Manufacturer price list catalog
Industrial BrakeClutch Brake MachineDeep Drawing Machine
Shandong Tenord Machinery Equipment Co., Ltd.
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Product Description KB Series Thin-type Pneumatic Clutch Brake Product ManualI. Product OverviewIntroducing the revolutionary KB Series Thin-type Pneumatic Clutch Brake. Expertly engineered by Shandong Tenord Machinery Equipment Co., Ltd., this product seamlessly merges the clutch and brake into a unique spring-brake combination. With its superior performance and innovative design, it stands out in diverse industries, boasting exceptional adaptability and unwavering reliability.The KB500 Dry Pneumatic Clutch Brake, the cornerstone of our clutch brake series, is meticulously designed with a compact 497mm diameter. Tailored for 110-125 ton pneumatic power presses, bench-type presses, and 120 ton powder compacting presses, it delivers outstanding performance. Experience a robust 7300N·m transmission torque and a 3800N·m braking torque, all under a 6.0 bar operating pressure. Its streamlined design is perfect for applications needing:Installations in tight spacesSwift and efficient assemblyUltra-fast operation with engagement/disengagement times under 30msFor a full suite of technical documentation, including: Comprehensive performance specificationsEngineering drawings available in both 2D and 3D CAD formats Customized application-specific torque curvesDetailed maintenance protocols and proceduresReach out to our engineering team for bespoke OEM technical support and customized solutions. We provide complete GD&T documentation to guarantee a perfect fit with your equipment.ModelClutch Torque (Kgm)Clutch Torque (Nm)Brake Torque (Kgm)Brake Torque (Nm)Max RPMAir Pressure (bar)Weight (kg)KB2526 260 18 180 3000 5-715 KB5052 520 36 360 3000 5-725 KB100104 1040 72 720 2500 5-740 KB200208 2080 144 1440 2500 5-765 KB400416 4160 288 2880 2000 5-795 KB500520 5200 360 3600 2000 5-7110 KB600624 6240 432 4320 1800 5-7125 KB800832 8320 576 5760 1800 5-7145 KB12001248 12480 864 8640 1500 5-7175 HT15001560 15600 1080 10800 1200 5-7200 HT21502236 22360 1548 15480 1200 5-7245 HT29003016 30160 2088 20880 1000 5-7300 (I) Application FieldsThis innovative product is a staple in industries like forging, printing, textile, welding, and shipbuilding. Its acclaim is particularly noted in metal processing, paper machinery, woodworking machinery, and fiber machinery sectors.II. Product Advantages(I) Compact Structure- Small Axial Size and Light Weight: With a compact axial size and lightweight design, it features low rotational inertia. This reduces overall equipment size and weight while maintaining performance, enhancing operational efficiency.(II) Safe and Reliable- Asbestos-free Friction Material: Our friction material is free from asbestos, safeguarding user health and complying with modern safety and environmental standards, offering a safe and dependable user experience.(III) Easy Maintenance- Simple Friction Pad Replacement: The friction pads can be replaced easily without disassembly, significantly reducing maintenance costs and time, boosting maintenance efficiency, and minimizing equipment downtime.(IV) Excellent Heat Dissipation Performance- Unique Disc Arc Design: This distinctive design enhances heat dissipation, lowering operational temperatures, prolonging product lifespan, and ensuring stable performance even during extended high-load operations.(V) Quick Response- Fast Clutching and Braking: The swift response speed facilitates rapid clutching and braking, meeting the fast-paced demands of various mechanical equipment, thereby elevating your production efficiency.(VI) Diverse Connection Methods- Flexible Connection Options: Equipped with multiple connection methods, it offers strong adaptability by allowing selection based on specific site requirements, ensuring perfect integration with diverse equipment.III. Product StructureThe pneumatic clutch brake is composed of the following essential components:- Clutch Body: This core component is mounted on the main shaft, with a customizable center hole size based on customer requirements (refer to the sample for size range).- Clutch Ear Plate and Brake Ear Plate: Ingeniously connected to the flywheel and machine body of the equipment through four meticulously designed pins, these components ensure the unwavering stability and seamless operation of your clutch and brake system.- Friction Pads (Blocks): These pivotal elements play a crucial role in the clutching and braking process, expertly facilitating the transmission and interruption of power with remarkable precision.- Clutch Pins, Brake Pins and Locking Plates: Designed for the vital task of connecting and securing various components. The locking plates are expertly embedded in the pin grooves and firmly affixed to the flywheel or machine body with screws, effectively preventing any axial movement of the pins.IV. Working Principle(I) Clutching ProcessExternal compressed air seamlessly enters the clutch cylinder through the intake hole, propelling the piston into motion. This dynamic action, through the friction pads, clutch body, and flat key, rotates the driven part to achieve clutch engagement, thus enabling efficient power transmission.(II) Braking ProcessUpon halting the air supply, the piston swiftly moves in the opposite direction under the influence of the spring. Through the friction pads, clutch body, and flat key, the driven part is briskly braked, with an astonishingly rapid braking time of just 0.01 - 0.02 seconds, ensuring the equipment halts with precision and speed.V. Installation Requirements(I) Hole Diameter and Parallelism RequirementsThe installation of the four pins demands a hole tolerance of H7, with the hole center impeccably parallel to the main shaft center, ensuring the utmost installation accuracy and stability of the pins.(II) Geometric Tolerance and Roughness RequirementsThe geometric tolerance and surface roughness of the center hole and keyway must strictly adhere to national standards. Additionally, the geometric tolerance and surface roughness of the customer's main shaft should meet the corresponding standards to enhance product performance and reliability.(III) Installation Sequence SuggestionsCustomers have the flexibility to select the installation sequence based on specific conditions. Typically, it is recommended to first install the clutch and brake ear plates, along with the pins and locking plates, followed by the assembly of the clutch brake body.(IV) Installation Notes for Square PinsSquare pins are ingeniously employed to rectify installation size discrepancies between two pins and counteract the thermal deformation of the plate caused by clutch heating. It is crucial that the two flat surfaces of the square pin maintain parallel alignment with the radial direction of the ear plate.(V) Sealing Requirements for Axial Air IntakeFor axial air intake systems, it is vital to install sealing caps at both ends of the clutch to effectively prevent any potential gas leakage, ensuring optimal system efficiency.(VI) Check after InstallationPost-installation, it is essential to verify that the clutch end and brake end can move freely, guaranteeing the smooth and reliable operation of the clutch and brake system.Product DescriptionVI. Product Maintenance(I) Professional Maintenance SuggestionsEach meticulously crafted clutch from Shandong Tenord Machinery Equipment Co., Ltd. has been stringently tested for quality. Customers are advised to refrain from unauthorized disassembly, as this may void responsibility for any resulting damage. Should you encounter quality issues, please notify us immediately for prompt resolution to ensure your utmost satisfaction.(II) Friction Pad Replacement MethodThe friction pads in our Reliable Clutch Brake Punching Machine are essential consumables, needing replacement after extensive use when wear is significant. Our innovative design allows for straightforward replacement without dismantling ear plates or the clutch itself. The detailed method is as follows:- Replacement without Air Supply: Simply loosen the clutch ear plate, remove the securing bolts and nuts, replace old friction pads with new ones, and securely tighten the bolts and nuts.- Replacement with Air Supply: Loosen the brake ear plate and follow the same straightforward steps to install the new friction pads, ensuring optimal performance.(III) Timing for Friction Pad Replacement- For machinery such as presses, if the machine fails to achieve its rated capacity, inspect the friction pads for necessary replacement.- Should the wear on the friction pads exceed 50% of their original thickness, it is essential to replace them promptly to maintain efficient operation.VII. Product SelectionSelecting the right clutch is vital for the optimum performance of your machinery.- Consequences of Improper Selection: A too-small clutch won't meet capacity, while an oversized one raises costs, risks overheating, speeds up pad wear, and ages sealing rings prematurely.- Selection Suggestions: Customers can refer to our comprehensive samples or consult our expert technicians for tailored advice. We are committed to guiding you in making the ideal choice.VIII. Safety Precautions(I) Protection during High-speed RotationWe emphasize the utmost caution: never make contact with the clutch or insert objects during high-speed operation. This precaution is crucial to prevent hazardous accidents.(II) Protection from High TemperatureAvoid direct contact with the clutch immediately after operation to prevent burns. Allow approximately 30 minutes for cooling to room temperature before undertaking maintenance.(III) Side ProtectionStanding beside a rotating clutch is strictly prohibited due to the risk of flying debris. Ensure a protective cover is securely fitted during operation for enhanced safety.(IV) Attention during Ventilation OperationDuring air supply and cessation, never touch the friction pads with fingers to prevent injury. Always prioritize safety.(V) Safety of Internal StructureThe clutch houses internal springs and should not be privately disassembled due to the risk of injury. If disassembly is necessary, it must be performed by qualified professionals.3c49e118
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