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China, Chinese 15-Induction Motor Automatic Assembly Line1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Products Details Supplier Manufacturer price list catalog
Other Equipment ComponentsWashing Machine MotorInduction Motor
Qingdao Gotop Automation Equipment Co., Ltd
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Product Description Equipment performance and main parametersEquipment operating cycle15 secondsEquipment operator5 person Estimated daily production (calculated based on 10 hours)2040 setsEstimated monthly production (calculated on a 24 day basis)48960 sets Equipment noise¡Ü75dbOverall production line net sizeLength 12500mm * Width 6000mm * Height 2000mmPower supply standardsAC 220V,50HZ Gas supply methods and standardsSeamless steel pipes are supplied in sections,0.5~0.8Mp Main standard component brand configurationPneumatic componentsSMCSensorPanasonicProgrammable logic controllerSIMENS Servo motorSIMENSinterfacePROFACESingle-axis manipulatorHIWINST001 stator & back -end cover assembled to the tray Overview: Put the rear end cover, stator, and ripple pads in the pallet, plug the line and start the button.Composition: workbench, ripple pad material box and button box.Brief description of action:Place the rear cover on the tray manually and place a ripple pad. Artificially assembled the stator on the back end. ST002 rotor assembly Overview: Transfer the rotor core and a shaft through multi -channel conveyor lines, automatically press the axis, automatic axis press, and assemble it in the stator.Composition: Multi -channel conveying line, handling module, finale module, NG slider, bearing pressure, bearing material, finished product handling.Pressure displacement monitoring system.Brief description of action:Workers place the rotor core and shaft on the multi-channel conveyor line. The handling mechanism moves it to the press shaft module for press assembly. After the press assembly is completed, the product is pressed with the bearing, and the unqualified product is discharged through the NG slide. After bearing pressing is completed, the finished product is transported to the pallet stator. ST003 Front end cover assemblyOverview: Manually rivet the ground terminal to the front end cover and place it on the front end cover conveyor line. The handling module automatically transports the front end cover to the tray.Composition: riveting press, front end cover conveying line and handling module.Brief description of action:Workers use a riveting press to rivet the ground terminal to the front end cover and place the product on the conveyor line. The rear handling mechanism automatically transports the front end cover to the tray; ST004 Screws are tightenedOverview: The screws are fed through the vibrating disk, the handling module is transferred to the motor, and the torque is monitored by tightening the gun screws. At the same time, the height sensor is used to detect the screw height.Composition: screw feeding vibration plate, screw parting module, screw handling module, screw playing module, screw height detection module.Brief description of action:The screws are discharged through the vibrating disk, and the handling module clips the screws into the product.Product to the screw station, tighten the gun screw, monitor the torque.After the screws are tightened, check whether the screws are properly tightened based on the relative dimensions between the front end cover and the screws. ST005 Pulley&Fan AssemblyOverview: Automatic press fit fan&pulley.Composition: Belt pulley handling module, motor positioning module, magnetic ring in place module, upper end pressing module, lower end pressing moduleAction description:Firstly, transport the belt pulley onto the motor through an electric cylinder.Then move on to the next workstation, first press the pulley, then press the fan, and monitor the pressure displacement during the press processST006 Wave gasket quantity detection and overall detectionOverview: Wave gasket quantity detection and performance detection.Composition: motor conduction tooling, testing machine, testing tooling, shifting detection tooling, detecting displacement rulerBrief description of action:The motor is powered on by the conducting tool, and the motor performance test is carried out by the testing machine. After the motor performance test is completed, the motor reaches the next station. The presence and quantity of corrugated pads are determined by the data of displacement ruler and pressure sensor Motor performance test content: low voltage start; Withstand pressure test; Resistance test; No-load test ST007 Listen to noise Overview: After the motor starts, listen to the noise manuallyComposition: motor conduction tooling, lead test tooling.Brief description of action:After the tray is in place, manually power the motor, pick up the motor, and manually detect whether the motor noise is qualified.Noise-qualified products will be tested whether the lead is there or not, and determined by the built-in sensor of the tool. ST008 packageOverview: Manual entry of product data into the packaging system and packaging of products.Composition: Packing box, packing PC.Brief description of action:After the test data is bound to the motor by manual scanning code, it is put into the packing box Packaging & Shipping Company Profile GOTOP -industrial manufacturing automation solutions.GOTOP always focus on auto parts and motor industry manufacturing automation solutions, whether it is production process automation or production process information systems GOTOP professional technology, provide core technical support to customers.GOTOP has 59 patents including 7 invention patents (included in the audit) it has passed the National high-tech Enterprise certification the ISO Quality Management System certification the new professional certification, and the certification of small and medium-sized sci-tech enterprises in Shandong province.GOTOP adheres to the principle of integrity and gratefulness follows the concept of high quality and customer first, accumulates experience constantly enhances r & D strength and creates a bright future with each partner hand in hand!The competitiveness of the companyresearch and development:? Rigorous evaluation and necessary experimental verification? Build a professional project team? Continuous improvement in engineering design, Modular rocket? Keep up-to-date with project progress and feedbackQuality:? Internal and external design review? Implement PDCA for material inspection? Gotop internal acceptance and customer pre-acceptance? 1 year or above quality assuranceManufacturing:? Decompose the assembly process to make it more detailed? Review the problem every day and make timely improvement? Unified standard operating procedures and practices? Implementation of PDCAServices:? Technical training? Long-term free technical support from strategic partners? Transfer of information and documents
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