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14-BLDC Motor Automatic Assembly Line¹

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Product Description Equipment performance and main parametersEquipment operating cycle18 secondsEquipment operator3 person Estimated daily production (calculated based on 10 hours)1700setsEstimated monthly production (calculated on a 24 day basis)40800 sets Equipment noise≤75dbOverall production line net sizeLength 27000mm * Width 8000mm * Height 2000mmPower supply standardsAC 220V,50HZ Gas supply methods and standardsSeamless steel pipe segmented supply, 0.5~0.8MpMain standard component brand configurationPneumatic componentsSMCSensoromron,KEYENCEProgrammable logic controllerSIMENS Servo motorSIMENSinterfacePROFACE ST001. Rotor assembly equipmentOverview: The rotor is fed through multiple channels, the product is picked up by a six-axis manipulator, followed by laser engraving, spindle pressing, bearing pressing, belt pulley pressing, etc.Composition: multi-channel conveyor belt, six-axis manipulator, servo press, automatic feedingBrief description of action: The rotor and shaft are fed through the rotor through multiple channels, and the products are picked up by the six-axis manipulator, followed by laser engraving, shaft pressing, bearing pressing, belt pulley pressing, pressure displacement monitoring and curve drawing during the pressing process ST002. Rotor pulley beat detectionMechanism overview: The product is in place, the rotor is jacked up by the jacking mechanism, and the bearings are supported on both sides. The servo motor drives the rotor to rotate, and the runout value of the pulley is detected during the rotation processComposition:rotating tooling, detecting tooling, displacement sensorAction description: The product is in place, the rotor is lifted, and the bearings on both sides are supported, the servo motor drives the rotor to rotate, and the beating value of the pulley is detected during the rotation ST003. Dynamic balancing equipmentOverview: After the product is in place, the rotor is transported to the detection workpiece through the handling mechanism, and the action balance detection is carried out to ensure the dynamic balance of the rotor by reducing weightComposition: multi-handling mechanism, detection mechanism, cutting mechanism, rotary alignment mechanismAction description: multi-station handling, product dynamic balance detection, cutting treatment after the overweight part, and finally moved out ST004. Rotor magnetization & Testing overview: After the product is in place, it is transported to the magnetization station by the manipulator for magnetization and magnetic flux testingComposition: disk tooling, magnetizing coil, magnetic flux detectionBrief description of action: After the product is in place, it is transported to the magnetizing station by the manipulator, the magnetizing coil will magnetize the rotor, and then the magnetic flux detection is carried out. The qualified product is carried by the manipulator for the whole machine assemblyST005. Manual operation overview: Manually place the front cover and stator on the trayComposition: operator, material box, stator Angle positioning tool ST006 Laser engraving equipmentOverview: After the product is in place, the two-dimensional code and customer name plate information are printed on the outer circle of the stator through the laser marking machineComposition:multi-handling mechanism, detection mechanism, cutting mechanism, rotary alignment mechanismBrief description of action: After the product is in place, the two-dimensional code is printed by the laser marking machine, and the smoke is collected at the same time ST007. Stator detection moduleOverview: The product is in place, the testing tool is extended, the stator performance is tested after the stator is energized, and the test data is recorded in the two-dimensional codeComposition: testing equipment, motor starting equipment, stator testing machine ST008. Complete assembly equipmentOverview: The product is in place, the manipulator puts the rotor on the positioning tool, the back cover is placed on the assembly station through the feeding conveyor belt and the handling tool, and the lead screw will be the motorComposition:manipulator, front cover material conveyor belt, combined toolingST009. Tighten the screwsOverview: The product is in place, the screw is fed through the vibrating disk, the handling mechanism puts the screw into the motor, and screws are tightened by the snatch assembly, during which torque monitoring is carried outComposition: vibration disk, screw grab assembly, displacement sensor,equipment functions: screw automatic feeding, screw automatic tightening, torque monitoring, screw height detection ST010. Upper pad assembly equipmentOverview: The product is in place, the foot pad is discharged in turn through the vibrating disk, and the assembly mechanism will assemble the foot pad in placeComposition: vibrating disc, assembly mechanism ST011. Lower foot pad assembly equipmentOverview: The product is in place, the foot pad is discharged in turn through the vibrating disk, and the assembly mechanism will assemble the foot pad in placeComposition: vibrating disc, assembly mechanism ST012. Whole machine test equipmentOverview: The product is in place, the anti-trust agency will lift the product, carry out the anti-electromotive force test, and the motor performance test will be carried out at the next stationComposition: anti-trust mechanism, performance testing machine, testingequipment Detection content: anti-electromotive force detection, performance testing: resistance test, withstand voltage test, turn to turn test, no-load test ST013. Vibration test equipmentOverview: The product is in place, the anti-trust mechanism will lift the product, and the motor will be tested by the laser vibration tester after startingComposition: anti-trust mechanism, laser vibration testerdetection content: motor aging test, no-load test ST014 Camera detection equipmentOverview: The product is in place, and the six-axis manipulator drives the camera for appearance detection and parts detectionComposition: six-axis manipulator, industrial camera ST015 Manual packaging overview: After the product is in place, manual appearance inspection and packing are carried out Packaging & Shipping Company Profile GOTOP -industrial manufacturing automation solutions.GOTOP always focus on auto parts and motor industry manufacturing automation solutions, whether it is production process automation or production process information systems GOTOP professional technology, provide core technical support to customers.GOTOP has 59 patents including 7 invention patents (included in the audit) it has passed the National high-tech Enterprise certification the ISO Quality Management System certification the new professional certification, and the certification of small and medium-sized sci-tech enterprises in Shandong province.GOTOP adheres to the principle of integrity and gratefulness follows the concept of high quality and customer first, accumulates experience constantly enhances r & D strength and creates a bright future with each partner hand in hand!The competitiveness of the companyresearch and development:? Rigorous evaluation and necessary experimental verification? Build a professional project team? Continuous improvement in engineering design, Modular rocket? Keep up-to-date with project progress and feedbackQuality:? Internal and external design review? Implement PDCA for material inspection? Gotop internal acceptance and customer pre-acceptance? 1 year or above quality assuranceManufacturing:? Decompose the assembly process to make it more detailed? Review the problem every day and make timely improvement? Unified standard operating procedures and practices? Implementation of PDCAServices:? Technical training? Long-term free technical support from strategic partners? Transfer of information and documents

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