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106m New Energy-Saving Tunnel Kiln to Fire The Sagger for Materials of Lithium Batteries1
Other Equipment ComponentsEnergy-SavingLithium Batteries
Huanggang Huayao Zhongya Kiln & Furnace Co., Ltd.
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Product Description Product DescriptionThe kiln consists of 53 modules, with the length of each module is 2000mm.Kiln body is composed of steel frame and refractory materials according to a strict process. Steel frame as a support structure is made of high-quality structural steel . Kiln exterior is covered by the decorated steel plates, so this structure is suitable and generous. The expansion joints of 15mm between each module will be filled with fiber blankets, and the modules are connected by with bolts.The refractory brick of high-grade and fiber blankets will be selected as kiln refractories, the different materials will be used in different modules. The bricks of JM23 mullite and lightweight insulation bricks will be used in kiln wall where the temperature below 1000 oC, and here the refractory of hot face of the ceiling is hollow plate of cordierite with the thickness of 25mm; The materials of kiln lining will select insulated bricks of JM26 where the temperature is within 1000 oC-1200 oC; Hollow alumina ball brick of 1.7 g/cm3 is used in kiln ceiling and kiln wall where kiln temperature is within 1200 oC -1400 oC, and here the material of cold face on the kiln will be JM23-0.6 insulation bricks of high-grade and fiber blanket of aluminum silicate. In the area where the burners are installed in double layers, the expansion joint between kiln modules is filled with fiber blanket which contains zirconia. Product Parameters SpecificationIndexRemarkProductsthe sagger for the battery materialFirst firingProduction capacity7840 Pieces/Day Useful length106M Useful width2.0M Useful height0.84M Useful loading of kiln car2.0×1.5×0.84M Firing control mode Flow and ratio control modeOperation temperature1400oCNormal peak temperatureCategory of gas Natural gasFiring Atmosphere oxidationInstalled capacity276.4KW126.5kw is spared,excluding the fan for dryer kiln and heat exchanger Certifications Our AdvantagesEquipment body1. Mature energy-saving firing technology2. Design and the selection of materials are advanced and reasonable3. Low gas consumption4. Low temperature on kiln outside surface and under the cars5. Small temperature difference in kiln cross-section6. High qualified rate of sintering7. Fully automatic control, safe and reliable operation. Control system1. Kiln control system is developed independently by us, which is suitable for air/gas ratio control,pulse control and flow control according to different requirements of the production processing.2. Kiln control system mainly select Siemens PLC module of S7-300 and S7-200 or OMRON PLC module of CJ2M, industrial control computer and touch screen.3.This system can collect the signals of kiln temperature, the pressure, air flow, etc., then send these information to main control panel or management system to display, record, set and control.4.Control system can record and mange klin data in Microsoft windows, you can easily inquire historial data for defect analysis.Our cervicePre-Sales service:-Visit the factory, understand the demands and site measurement-Issue a preliminary proposal, technology discussion-Details' confirmation, organize the offer-Sign the contract, kiln design and fabricationAfter-sales service:-Kiln installation and commissioning-Operation and maintenance training-Provision of detailed operation and maintenance manuals along with troubleshooting guides.-Supply of spare parts for future maintenance needs.-Detailed information on vulnerable materials for easy reference.-Prompt technicial support and assistance by phone, video, email or solve at site if need.
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