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Precision CNC Machined Sheet Metal Parts for Medical Equipment¹

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Product Description Product DescriptionSHEET METAL SERVICEHigh Precision Fabrication Services: Discover the ultimate in precision with our distinguished aluminum sheet metal fabrication services. We excel in delivering expertly crafted cutting, bending, punching, and welding solutions tailored to a spectrum of applications. Whether your needs call for standard configurations or bespoke designs, we commit to meeting your specifications with exceptional precision and unparalleled quality.Multi-Material Options: Experience the pinnacle of versatility with our broad fabrication capabilities that span across various materials. Our proficiency in handling 304 stainless steel, 5052 aluminum, brass, bronze, and copper provides you with a diverse selection to meet the unique demands of your project, guaranteeing robust durability and striking aesthetic appeal.Customization and ODM/OEM Services: Our extensive OEM and ODM services empower you to customize metal components and sheet metal fabrications to your exact requirements. Collaborate with us for bespoke solutions that seamlessly integrate with your business needs, ensuring every project mirrors your vision with precision and flair.Advanced Surface Treatment Options: Transform your products with our sophisticated surface treatment options. We offer anodizing, sandblasting, powder coating, and polishing services that not only enhance the aesthetic allure but also significantly bolster the longevity of your sheet metal products, making them distinctive with both elegance and resilience.Product ParametersSHEET METALProduct NameCNC Punching Deep Drawn Automotive Auto Sheet Metal Precision Aluminum Stamping PartsProduction ProgressesPurchasing Raw Material / Do Inspection On Raw Material/ Make Mould/Make Samples / Inspection Samples/ Sample Approvel By Customer / Mass Production/ Surface Finishing/ Packing /Delivery.Tolerance0.8~2.0 mmMaterial SelectionSteel,Stainless Steel,Brass,Copper,Aluminum,Etc.Mainly Material Used As Below;1)Aluminum: 6061,6063,7075,60822)Stainless Steel: SUS303,SUS304,SUS316L,SUS4303)Steel: SPCC,SECC,SGCC And EctSurface TreatmentHeat Treatment /Mirror Polishing/Electronic Polishing / (Zinc, Nickel, Chrome, Tin, Brass, Gold, Silver, Titanium) Plating / Electrophoresis / Black Oxide / Hot-Dip Galvanizing / Powder Coating / Paint Coating / Blasting / Shot Blasting / Bead Basting / Anodizing / Phosphating / PAD Printing / Laser Etching / Dacromet Coating / Enamel.Payment TermsT/T, LCPacking DetailInner Packing: PE Bag / EPE Foam Packing / Anti-Rust Paper Packing / Blister / SMT / Vacuum Packing / Plastic Box Packing / Color Box Packing.Outer Packing: Stretch Film Packing / Carton / Pallet / Wood Case Or CustomizedServiceOEM/ODM Stamping ServiceTooling/Moulds Design And Make ServiceDrawing Format AccpetedSTEP,STP,GIS,CAD,PDF,DWG,DXF Etc Or Samples.Quality Control SystemTypes of DetectionTesting ItemsTesting Methods/ToolsApplication ScenariosFeaturesDimensional InspectionLength, Diameter, Hole DiameterVernier Caliper, Micrometer, Internal Diameter GaugeRegular dimensional measurement of shaft and hole partsFast and cost - effective, with an accuracy of ±0.01 to 0.02 mm Complex contour dimensionsCoordinate Measuring Machine (CMM)Precision molds and complex curved surface partsHigh precision (±1 to 3 μm), capable of measuring three - dimensional geometric featuresGeometric Tolerance InspectionRoundness, CylindricityRoundness Tester, CMMBearings and precision shaft partsQuantifies shape errors with an accuracy of up to 0.1 μmMaterial Property TestingHardnessRockwell Hardness Tester, Vickers Hardness TesterHardness verification of heat - treated partsPartially destructive, requires a flat specimen surface Metallographic StructureMetallographic Microscope, Scanning Electron Microscope (SEM)Analysis of grain size and phase structure of materialsRequires specimen cutting, polishing and etchingFunctional TestingAssembly Clearance/Fit AccuracyFeeler Gauge, Pneumatic GaugeShaft - hole fit and gear meshing inspectionPneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing Dynamic Balance DetectionDynamic Balancing MachineHigh - speed rotating parts (impellers, flywheels)Quantifies the unbalance amount, requires setting the rotational speed and correction planeSpecial Process InspectionThread InspectionThread Gauge, Comprehensive Thread Measuring MachineBolts, Nuts, Threaded HolesGo - no - go gauges for quick inspection, CMM can measure all parameters Gear AccuracyGear Measuring Center, Double - Flank Meshing TesterGearbox gears and transmission gearsDetects tooth profile, tooth direction, cumulative pitch error, etc.Non - Destructive TestingInternal Defects (Porosity, Inclusions)X - ray Radiographic Testing (RT), Ultrasonic Testing (UT)Internal quality of castings and weldmentsRT is intuitive but costly, UT is suitable for thick - walled parts Surface Micro - CracksMagnetic Particle Testing (MT), Eddy Current Testing (ET)Surface/near - surface defects of ferromagnetic materialsMT has high sensitivity, ET is suitable for rapid detection of conductive materialsDetailed PhotosTAILORED MADE SOLUTIONS FOR YOUR NEEDSWith our bespoke manufacturing services, we are committed to addressing the distinct demands of every client. We offer fully customizable sizes and a spectrum of color options, ensuring a perfect match for your precise specifications and preferences.VERSATILITY IN MATERIAL SELECTIONOur expertise encompasses an impressive range of materials like stainless steel, carbon steel, and brass. This versatility allows us to tailor our products to seamlessly fit a wide array of applications, meeting diverse requirements with precision and ease.RIGOROUS COMPLIANCE AND ACCREDITATIONSCrafted with meticulous attention to detail, our products proudly hold the ISO/TS16949 certification. This not only ensures they meet industry standards but also guarantees exceptional quality and dependability, providing you with peace of mind.DIVERSE FINISHING OPTIONS FOR OPTIMAL RESULTSWe provide a comprehensive range of finishes, such as polishing, brushing, and powder coating. Each option is designed to meet various aesthetic and functional needs, delivering optimal results tailored to your specifications.SEAMLESS OEM INTEGRATIONOur cutting-edge manufacturing processes are precisely aligned with original equipment manufacturer (OEM) standards, ensuring effortless integration into existing production lines, enhancing efficiency and compatibility.Our Advantages1. Advanced Equipment and Technology: At the very core of our operations lies a formidable collection of cutting-edge CNC machinery, sourced from across the globe and enriched with high-precision control systems, ensuring machining accuracies that reach the smallest of micrometer levels. At the forefront of this technological marvel is our revolutionary five-axis simultaneous machining center. This masterpiece is designed to execute intricate multi-sided component machining seamlessly in a single pass, significantly enhancing machining efficiency and quality. Our pioneering technology places us at the pinnacle of technological innovation, well beyond industry standards.2. Professional Technical Team: Our foundation is strengthened by an outstanding team of seasoned engineers and technicians, each possessing a wealth of expertise that collectively spans countless decades. Every team member has undergone stringent training and boasts, on average, over a decade of practical experience. Their extensive mastery of CNC machining processes empowers us to proficiently manage both standard and intricate precision parts manufacturing. With their profound professional insight, they conduct production with unmatched precision, ensuring seamless operations at every turn.3. Unmatched Customization Service Capability: We keenly understand the distinctiveness of every client's needs, and our forte lies in delivering superior customization services. We meticulously engage in product design, working collaboratively with clients from the very concept. Utilizing advanced CAD/CAM technology, we swiftly devise tailored machining solutions that align perfectly with client specifications and drawings. Whether it's a single bespoke piece or small-batch, multi-variety production, our agile approach ensures we fulfill diverse customer demands with unparalleled flexibility and precision.4. Superior Quality Control: We take immense pride in our comprehensive and meticulous quality control system. Every phase, from sourcing raw materials to the final product delivery, is subjected to intense scrutiny. Our arsenal includes cutting-edge inspection tools, such as coordinate measuring machines, which facilitate real-time monitoring and precise analysis of product dimensions and surface quality. Our unwavering dedication to quality enhancement ensures a remarkable product qualification rate consistently surpassing 99%, providing our clients with only the highest level of product reliability.5. Efficient Production and Timely Delivery: Our production strategy is a paragon of meticulous optimization, supported by an intelligent production management system that orchestrates precise scheduling and execution with remarkable efficiency. We adhere to stringent quality benchmarks while significantly reducing production cycles. Bolstered by a robust supply chain and logistics distribution framework, we guarantee prompt and secure product deliveries, equipping our clients with a competitive advantage in the marketplace.FAQQ1: What materials do you machine?A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin?, Duration, PAI?, ETFE, FEP, Fluorosint?, Halar?, Kynar?, Neoflon?, Nylatron?, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon?, Ryton?, Semitron?, Techtron?, Tefzel?, Torlon?, Turcite?, UHMW, Ultem?, Vespel?, Kel-F?High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q2: What kind of machines do you have?A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q3: I need a CNC machining quote; what kind of machining services do you offer?A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ4: What are your hours of operation?A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ5: Which industries use your CNC machine shop services?A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q6: What type of files do you accept?We accept different computer drawing file formats:-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above-For Autocad users, DXF/DWG files will work fineHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ7: What is your lead time?A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ8: Do you accept small-quantity jobs?A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ10: Why do you need to design and machine a work-holding component to machine my parts?A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.

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