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Custom CNC Spare Parts Services for Semiconductor Manufacturing¹

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Product Description Product DescriptionCNC MACHINING SERVICEHigh Precision Machining Capabilities:Our custom CNC parts machining service masterfully combines exceptional precision with outstanding flexibility, utilizing an extensive array of pioneering processes. This includes the finest broaching, meticulous drilling, innovative etching, precise laser machining, expert milling, proficient turning, and advanced wire EDM. Each technique is employed with the utmost expertise to deliver impeccably precise and accurate results, tailored with finesse to meet the unique specifications of every project.Material Variety:We are proud to present a vast array of material options, including premium stainless steel, versatile aluminum, classic brass, rich bronze, conductive copper, hardened metals, luxurious precious metals, and robust steel alloys. This extensive variety empowers us to address the multifaceted and intricate demands of diverse industries, ensuring that specific user needs are met with the utmost precision and expertise.Customization Options:Our tailored customization options are meticulously crafted to mirror your distinct specifications, accommodating unique size and color requirements with precision. Whether you dream of an exclusive design or a specific hue, our committed team collaborates closely with you to bring your creative vision to life, ensuring a seamless transformation from concept to reality.Rapid Prototyping and OEM Service:Through our state-of-the-art rapid prototyping services combined with comprehensive OEM (Original Equipment Manufacturer) solutions, we become your partner in designing and producing high-quality custom parts. These parts are expertly aligned to meet your specific requirements and unique preferences, ensuring a perfect match with your vision and standards.Product ParametersCNC MACHINING SERVICEModel NOCustomizedProduction TypeMass ProductionMax Working Size2000*1600*1000mmQC Control100%Inspection Before ShipmentDrawing FormatStep/STP/Lgs/X- T/StI/CAD/Pdf/DwgRoughnessRa0.2-Ra3.2(Custom Available)OEM/ODMProfessional OEM ODM Custom Metal FabricationSurface FinishSandblasting,Anodizing,Plating,Polishing,EtcTolerance0.01+/-0.005Mm(Custom Available)Equipment3/4/5 Axis Center Machining/Milling/Lathe,EtcTransport PackageAccording To Customer RequestedTrademarkCustomizedHS Code7601101000 ExamineComplete Inspection Lab With Micrometer, Optical Comparator, Caliper Vernier, CMMSurface TreatmentAnodizing,Plating,Brushing,Sandblasting,PolishingMachining MethodCNC MachiningModel NoCustomDelivery TimeSample Day:Within 7 Days;Mass Production:15~45Size &ColorCustomized Size&ColorFeatureHigh PerformanceMaterial CapabilitiesAluminum,Brass,Stainless Steel,Steel Alloys,EtcServiceMachinging,Bending,Punching,Painting,EtcProduct TypeMedical PartsTypeAuto,Motorcycle,Industry,Electonic Medical,MachineSpecificationAccording To Customer RequestedOriginSuzhouProduction Capacity50000 PCSExamineDepth Caliper Vernier, General Protractor, Clock Gauge, Internal Centimeter MeterQuality Control SystemTypes of DetectionTesting ItemsTesting Methods/ToolsApplication ScenariosFeaturesDimensional InspectionLength, Diameter, Hole DiameterVernier Caliper, Micrometer, Internal Diameter GaugeRegular dimensional measurement of shaft and hole partsFast and cost - effective, with an accuracy of ±0.01 to 0.02 mm Complex contour dimensionsCoordinate Measuring Machine (CMM)Precision molds and complex curved surface partsHigh precision (±1 to 3 μm), capable of measuring three - dimensional geometric featuresGeometric Tolerance InspectionRoundness, CylindricityRoundness Tester, CMMBearings and precision shaft partsQuantifies shape errors with an accuracy of up to 0.1 μmMaterial Property TestingHardnessRockwell Hardness Tester, Vickers Hardness TesterHardness verification of heat - treated partsPartially destructive, requires a flat specimen surface Metallographic StructureMetallographic Microscope, Scanning Electron Microscope (SEM)Analysis of grain size and phase structure of materialsRequires specimen cutting, polishing and etchingFunctional TestingAssembly Clearance/Fit AccuracyFeeler Gauge, Pneumatic GaugeShaft - hole fit and gear meshing inspectionPneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing Dynamic Balance DetectionDynamic Balancing MachineHigh - speed rotating parts (impellers, flywheels)Quantifies the unbalance amount, requires setting the rotational speed and correction planeSpecial Process InspectionThread InspectionThread Gauge, Comprehensive Thread Measuring MachineBolts, Nuts, Threaded HolesGo - no - go gauges for quick inspection, CMM can measure all parameters Gear AccuracyGear Measuring Center, Double - Flank Meshing TesterGearbox gears and transmission gearsDetects tooth profile, tooth direction, cumulative pitch error, etc.Non - Destructive TestingInternal Defects (Porosity, Inclusions)X - ray Radiographic Testing (RT), Ultrasonic Testing (UT)Internal quality of castings and weldmentsRT is intuitive but costly, UT is suitable for thick - walled parts Surface Micro - CracksMagnetic Particle Testing (MT), Eddy Current Testing (ET)Surface/near - surface defects of ferromagnetic materialsMT has high sensitivity, ET is suitable for rapid detection of conductive materialsDetailed PhotosDIVERSE CNC MACHINING METHODSEmbark on an extraordinary journey through the expansive and dynamic world of CNC machining services, where the latest technology unites harmoniously with precision engineering. Our all-encompassing suite spans from CNC routing machines crafted for intricate designs to the apex of sophistication with 5-axis CNC machining. Create symmetrical components with ease using CNC machining lathe operations, while state-of-the-art technologies like CNC plasma cutting and laser CNC cutting machines deliver unparalleled precision and accuracy in material slicing.VERSATILE APPLICATIONS AND MATERIALSRooted at the core of crucial industries such as aerospace, automotive, and healthcare, CNC machining services serve as vital foundations. The extraordinary flexibility of CNC technology allows for the transformation of a wide range of materials, including metals, plastics, and wood. Tailored to meet specific needs, specialized services such as CNC routing wood and CNC cutting machine wood breathe new life into carpentry and woodworking projects.DISTINCTIVE FEATURES AND BENEFITSDiscover the exceptional benefits of CNC machining services, where precision and repeatability are of utmost importance. Every component is meticulously crafted to adhere to stringent standards, especially in CNC cutting and CNC machining milling, where attention to detail and precision are crucial. The adaptability of CNC systems facilitates quick design changes, enabling production with unparalleled agility and efficiency.GUIDE TO SELECTING THE IDEAL CNC MACHINING SERVICEChoosing the optimal CNC service requires an in-depth understanding of your project's specific requirements. Key considerations include material type, part complexity, and finish expectations when deciding between CNC routing, CNC turning, or laser CNC cutting services. Evaluate the capabilities of the CNC machinery along with the expertise of the operators to ensure the final product is a true reflection of your specifications.PREMIUM MATERIALS FOR CNC MACHININGThe distinguished CNC machining manufacturer provides a diverse range of materials to satisfy various operational needs. Our premium offerings include:Stainless Steel, Aluminum Alloys, Copper, Plastics, Titanium AlloysOur Advantages1. Advanced Equipment and Technology: At Suzhou Provence Precision Manufacturing Co., Ltd., we proudly showcase our cutting-edge CNC machinery, sourced from the crème de la crème of global manufacturers. These state-of-the-art systems boast precision control mechanisms that achieve breathtaking micrometer-level accuracy. Our groundbreaking five-axis simultaneous machining center is a testament to our expertise, flawlessly executing complex, multi-faceted parts in a single seamless operation. This technological marvel not only amplifies efficiency but also ensures exceptional quality, consistently surpassing industry benchmarks.2. Professional Technical Team: Our team is a powerhouse of seasoned professionals, each with over ten years of extensive hands-on experience. These engineers and technicians are nothing short of virtuosos in CNC machining, mastering both standard and intricate high-precision parts. Their profound expertise guarantees impeccable production, with a level of skill and technical acumen that sets us apart as industry leaders.3. Customization Service Capability: We embrace the uniqueness of each client, excelling in bespoke customization services. From the initial design phase, we leverage advanced CAD/CAM technology to create optimized designs and tailor-made machining solutions. Whether it's single-piece customization or small-batch varied production, our agile approach ensures we meet diverse customer needs with unmatched precision and speed in the industry.4. High Quality Control: Our unwavering commitment to quality is demonstrated through our rigorous quality control system, meticulously examining each stage from raw material acquisition to final delivery. Utilizing state-of-the-art inspection tools, such as coordinate measuring machines, we perform real-time analysis to guarantee impeccable dimensions and surface quality. Our dedication to continuous quality enhancement ensures our product qualification consistently exceeds 99%, delivering products of extraordinary caliber and reliability.5. Efficient Production and Delivery: Through expertly optimized production processes and intelligent production management systems, we achieve precise scheduling and high-efficiency production plans. Our production cycles are exceptionally streamlined, maintaining comprehensive quality checks throughout. Furthermore, our sophisticated supply chain and logistics operations ensure products are delivered securely and promptly, equipping our clients with a decisive competitive edge in the marketplace.FAQQ1: What materials do you machine?A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin?, Duration, PAI?, ETFE, FEP, Fluorosint?, Halar?, Kynar?, Neoflon?, Nylatron?, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon?, Ryton?, Semitron?, Techtron?, Tefzel?, Torlon?, Turcite?, UHMW, Ultem?, Vespel?, Kel-F?High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q2: What kind of machines do you have?A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q3: I need a CNC machining quote; what kind of machining services do you offer?A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ4: What are your hours of operation?A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ5: Which industries use your CNC machine shop services?A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q6: What type of files do you accept?We accept different computer drawing file formats:-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above-For Autocad users, DXF/DWG files will work fineHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ7: What is your lead time?A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ8: Do you accept small-quantity jobs?A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ10: Why do you need to design and machine a work-holding component to machine my parts?A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.

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