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Custom Precision CNC Machining Parts CNC Turning Service Alloy Steel Machinery Part1
Universal Hardware PartsCNC Machining PartsCNC Parts
Suzhou Provence Precision Manufacturing Co., Ltd.
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Product Description Product DescriptionCNC TURNING MACHINE SERVICECNC lathes represent the pinnacle of engineering precision, meticulously programmed to deliver high-precision cuts with unwavering fidelity. They maintain incredibly tight tolerances, often within mere microns, making them the ultimate choice for producing parts with complex geometries and exquisite details. Outfitted with advanced multi-axis capabilities like 3-axis and 5-axis, CNC lathes perform simultaneous machining on multiple surfaces, significantly reducing setup times and elevating operational efficiency.CNC turning boasts remarkable versatility, adept at processing an impressive array of materials. It handles robust metals such as steel, aluminum, brass, and titanium with ease, as well as various plastics and composites. This adaptability makes CNC turning an excellent solution for both soft and hard materials, ensuring proficiency across the board.Benefits of CNC Turning ServicesCNC turning excels in delivering consistent results; each part produced is an exact replica of the previous one, ensuring uniformity even in extensive production runs.The automation integral to CNC processes not only slashes labor costs significantly but also curtails material waste, making it an economically and environmentally intelligent choice.CNC turning's high-speed machining capabilities drastically reduce production time, cutting costs while simultaneously boosting efficiency.CNC turning stands out in its ability to effortlessly create complex shapes, intricate threads, detailed grooves, and elegant contours with unparalleled precision.Ideally suited for manufacturing essential components like shafts, bolts, fittings, and various other rotating parts, CNC turning is synonymous with precision and reliability.Delivering an immaculate, smooth, and precise surface finish, CNC turning reduces the need for additional finishing processes. It offers customizable surface finishes, such as polished or matte, to meet diverse aesthetic and functional demands.Product ParametersCNC TURNING MACHINING SERVICEMaterial1) Aluminum: AL 6061-T6, 6063, 7075-T Etc.2) Stainless Steel: 303,304,316L, 17-4(SUS630) Etc.3) Steel: 4140, Q235, Q345B,20#,45# etc.4) Titanium: TA1,TA2/GR2, TA4/GR5, TC4, TC18 etc.5) Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc.6) Copper, Bronze, Magnesium Alloy, Delrin, POM,Acrylic, PC, Etc.FinishSandblasting, Anodize Color, Blackenning, Zinc/Nickl Plating, Polish.Power Coating, Passivation PVD, Titanium Plating, Electrogalvanizing.Electroplating Chromium, Electrophoresis, QPQ(Quench-Polish-Quench).Electro Polishing,Chrome Plating, Knurl, Laser Etch Logo, Etc.Main EquipmentCNC Machining Center(Milling), CNC Lathe, Grinding Machine.Cylindrical Grinder Machine, Drilling Machine, Laser Cutting Machine,Etc.Drawing FormatSTEP,STP,GIS,CAD,PDF,DWG,DXF Etc Or Samples.Tolerance+/-0.01mm ~ +/-0.05mmSurface RoughnessRa 0.1~3.2InspectionComplete Inspection Lab With Micrometer, Optical Comparator, Caliper Vernier,CMM.Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge.CapacityCNC Turning Work Range: φ0.5mm-φ200mm*500mm.CNC Milling Work Range: 600mm*1100mm*600mm.Quality Control SystemTypes of DetectionTesting ItemsTesting Methods/ToolsApplication ScenariosFeaturesDimensional InspectionLength, Diameter, Hole DiameterVernier Caliper, Micrometer, Internal Diameter GaugeRegular dimensional measurement of shaft and hole partsFast and cost - effective, with an accuracy of ±0.01 to 0.02 mm Complex contour dimensionsCoordinate Measuring Machine (CMM)Precision molds and complex curved surface partsHigh precision (±1 to 3 μm), capable of measuring three - dimensional geometric featuresGeometric Tolerance InspectionRoundness, CylindricityRoundness Tester, CMMBearings and precision shaft partsQuantifies shape errors with an accuracy of up to 0.1 μmMaterial Property TestingHardnessRockwell Hardness Tester, Vickers Hardness TesterHardness verification of heat - treated partsPartially destructive, requires a flat specimen surface Metallographic StructureMetallographic Microscope, Scanning Electron Microscope (SEM)Analysis of grain size and phase structure of materialsRequires specimen cutting, polishing and etchingFunctional TestingAssembly Clearance/Fit AccuracyFeeler Gauge, Pneumatic GaugeShaft - hole fit and gear meshing inspectionPneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing Dynamic Balance DetectionDynamic Balancing MachineHigh - speed rotating parts (impellers, flywheels)Quantifies the unbalance amount, requires setting the rotational speed and correction planeSpecial Process InspectionThread InspectionThread Gauge, Comprehensive Thread Measuring MachineBolts, Nuts, Threaded HolesGo - no - go gauges for quick inspection, CMM can measure all parameters Gear AccuracyGear Measuring Center, Double - Flank Meshing TesterGearbox gears and transmission gearsDetects tooth profile, tooth direction, cumulative pitch error, etc.Non - Destructive TestingInternal Defects (Porosity, Inclusions)X - ray Radiographic Testing (RT), Ultrasonic Testing (UT)Internal quality of castings and weldmentsRT is intuitive but costly, UT is suitable for thick - walled parts Surface Micro - CracksMagnetic Particle Testing (MT), Eddy Current Testing (ET)Surface/near - surface defects of ferromagnetic materialsMT has high sensitivity, ET is suitable for rapid detection of conductive materialsDetailed PhotosUNMATCHED HIGH PRECISION CNC MACHININGOur state-of-the-art CNC machining services deliver unparalleled precision, achieving meticulous tolerances as fine as 0.01-0.05mm. This ensures that your bespoke stainless steel mechanical parts not only meet but exceed the most stringent quality standards in the industry.VERSATILE AND WIDE-RANGING MATERIAL CAPABILITIESWe proudly support an extensive array of materials, including premium aluminum, brass, bronze, copper, hardened metals, precious metals, stainless steel, and advanced steel alloys. This versatility allows us to fulfill a diverse spectrum of customer needs and preferences, tailoring our services to each unique application.INNOVATIVE CUSTOMIZATION OPTIONSAs a pioneering leader in CNC services, we provide an array of cutting-edge customization options to meet specific requirements. Our offerings include broaching, drilling, etching, laser machining, milling, rapid prototyping, turning, and wire EDM, among others. This ensures that each project is uniquely tailored to individual specifications.CERTIFIED FOR EXCELLENCE AND RELIABILITYOur esteemed products are TUV certified and adhere to rigorous international standards. This certification guarantees our customers receive not only superior quality but also unwavering reliability, making us the trusted choice for high-precision parts across various demanding industries.FLEXIBLE AND CONVENIENT PAYMENT TERMSAND OUTSTANDING SERVICEWe offer a range of flexible payment options, including PayPal, T/T, and Trade Assurance, ensuring a seamless ordering process. Customers can easily place orders and receive their custom stainless steel mechanical parts, with the added convenience of a minimum order quantity of just 1 piece for sample orders. Our commitment is to provide ease and excellence in every transaction.Our Advantages1. Cutting-Edge Equipment and Technology: At Suzhou Provence Precision Manufacturing Co., Ltd., we distinguish ourselves with a comprehensive collection of cutting-edge CNC equipment sourced from around the world. Armed with sophisticated high-precision control systems, our machines adeptly achieve micrometer-level accuracy, redefining machining excellence. Our newly acquired five-axis simultaneous machining center is a testament to our innovative spirit, performing intricate multi-faceted machining on complex components in a single seamless operation. This advancement not only boosts machining efficiency but also elevates quality standards, positioning us as pioneers in the industry.2. Exceptional Professional Technical Team: Our esteemed team is composed of seasoned engineers and technicians, each boasting over ten years of devoted experience backed by rigorous professional training. Their comprehensive expertise in a multitude of CNC machining processes empowers them to adeptly manufacture both standard and complex precision parts with exceptional skill. By flawlessly integrating their extensive knowledge and specialized talents, they ensure a flawless and efficient production process.3. Unmatched Customization Service Capability: Recognizing the distinct requirements of each client, we offer unparalleled customization capabilities. Our forward-thinking approach begins at the design phase where our advanced CAD/CAM technology comes into play, allowing us to craft optimized machining solutions tailored to clients' exact specifications and blueprints. Whether the task involves crafting a unique single-piece or executing diversified small-batch production, our flexibility in meeting varied client demands is unrivaled.4. Rigorous Quality Control: We have established a stringent quality control framework that meticulously examines every stage from raw material selection to final product dispatch. Utilizing sophisticated inspection tools such as coordinate measuring machines, we conduct exhaustive real-time assessments of dimensional accuracy and surface integrity. Our unwavering dedication to enhancing quality management processes ensures a product qualification rate exceeding 99%, providing clients with dependable and superior quality.5. Streamlined Production and Delivery: Our production processes are meticulously optimized for peak efficiency, bolstered by an intelligent management system that facilitates precise plan scheduling and execution. With unwavering quality control, we've remarkably shortened production cycles. Our robust supply chain and logistical infrastructures ensure not only prompt but also secure product deliveries, empowering our clients with a competitive advantage in their respective markets.FAQQ1: What materials do you machine?A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin?, Duration, PAI?, ETFE, FEP, Fluorosint?, Halar?, Kynar?, Neoflon?, Nylatron?, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon?, Ryton?, Semitron?, Techtron?, Tefzel?, Torlon?, Turcite?, UHMW, Ultem?, Vespel?, Kel-F?High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q2: What kind of machines do you have?A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q3: I need a CNC machining quote; what kind of machining services do you offer?A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ4: What are your hours of operation?A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ5: Which industries use your CNC machine shop services?A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q6: What type of files do you accept?We accept different computer drawing file formats:-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above-For Autocad users, DXF/DWG files will work fineHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ7: What is your lead time?A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ8: Do you accept small-quantity jobs?A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ10: Why do you need to design and machine a work-holding component to machine my parts?A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.
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