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CNC Custom Forging High Density 4140 Splined Shaft and Machine Gears for Transmission¹

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Product Description Product DescriptionThe Custom High-Performance Pinion Gear Shaft is an engineering marvel, seamlessly combining the integral components of gear and shaft, typically in a sophisticated stepped shaft design. Whether designed as a unified entity or as precisely machined and assembled individual components, this gear shaft is meticulously crafted to perfection. The heart of its operation lies in the intricate meshing of gears, enabling the dynamic conversion of speed and torque through gears with varying tooth counts. A magnificent dance occurs as the ratio of these teeth dictates the speed and torque transformation: a larger tooth ratio amplifies torque while moderating speed, whereas a smaller ratio heightens speed at the expense of torque. This versatile component serves a pivotal role in mechanical transmission systems, adeptly supporting gears, transmitting power, balancing torque, and facilitating the essential conversion of velocity and force. Its applications span a multitude of sectors, from the automotive industry with transmission systems and differentials, to construction machinery like excavators, cranes, and road rollers. It extends its prowess to the aerospace realm, powering controls and transmissions for aircraft and rockets, and even to agriculture, driving the working parts of tractors and harvesters.1. Type:A range of exquisite options including: 1, 1.25, 1.5, 2, 2.5, 3, 4, 5, 6, 8, 10, 12, 16, 20, 25, 32, 40, 50.2. Standard: Upholding premier global standards: DIN, GB, GOST, AISI, etc.3. Certification: Credentials of excellence: ISO9001, Form E, Form A, CO4. Report: Comprehensive documentation includes: Material Report; Hardness Report; UT/MT Report; Dimension Checking Report; Mechanical Property Test Report.Product NameGear ShaftMaterialMedium Carbon Steel: 35#, 45#;Carburizing Steel:20CrMnTi, 20CrMnMo,18CNiMo7-6;Alloy Steel:40Cr, 35CrMo,40CrNiMo, 42CrMo4,AISI4340,AISI4140;Cast Iron:HT150-HT350,QT400-QT800.ModuleHobbing up to 45;Gear Milling up to 100.Heat treatment Normalizing & Tempering;Quenching and Tempering;Hardening (Quenching);Carburizing;Nitriding.ApplicationWidely used in various transmission, gear-shifting, and rotating equipment. Main ProductsCompany ProfileLuoyang Deyu Machinery Technology Co., Ltd. is a leader in the production and export of cutting-edge mining machinery equipment and accessories, with a global distribution network spanning North America, Europe, Asia, and South America. Our reputation is built on trust and recognition from a discerning international clientele, underpinned by years of industry expertise and a commitment to superior craftsmanship. With a robust presence in the global market, we are supported by a team of professionals with a wealth of experience in sales, technical development, precision machining, and assembly, ensuring excellence at every phase. Our sophisticated supply chain management system guarantees unparalleled efficiency and accuracy, from raw material acquisition to manufacturing and final assembly. We excel in advanced customization, providing bespoke solutions meticulously crafted to meet diverse client needs, ensuring high-quality products with swift lead times and expedited delivery. Our extensive export experience and profound understanding of international trade processes enable us to facilitate seamless transactions and maintain a high responsiveness for timely customer support. We offer low minimum order quantities, providing clients with flexible and efficient purchasing options while upholding exceptional quality standards. Through steadfast dedication to excellence and reliable service, Luoyang Deyu Machinery Technology Co., Ltd. has forged long-term partnerships with prestigious enterprises across the globe.Our AdvantagesOur ServicesOur Certificate & ExhibitionPackaging & ShippingFAQQ: Are you a trading company or manufacturer ?A: We are a factory.Q: How long is your delivery time?A: Generally it is 30~45 days. or it is according to quantity and technical requirement.Q: Do you provide samples?A: Yes, we could offer the sample.Q: What are your terms of payment?A: Accept payment type: T/T, L/C, Western union,Cash. 30% deposit when signed contract. Full payment paid before shipping.If you have another question, pls feel free to contact us.The gear shaft is composed of two parts, gear and shaft, and is usually designed in the form of a stepped shaft. Gears and shafts can be integrated designs, or parts of gears and shafts can be integrated, or gears and shafts can be manufactured separately and then accurately machined and assembled to form complete components. The shaft is rotated by the meshing of gears, and the conversion of speed and torque is realized by the meshing of gears with different number of teeth. The ratio of tooth number of a pair of meshing gears determines the speed ratio of the gear shaft. When the tooth number ratio is large, the speed decreases but the torque increases. When the number of teeth is small, the speed increases but the torque decreases. In the mechanical transmission system, the gear shaft supports the gear, transmits power, balances torque, and achieves the role of speed and torque conversion, so that the mechanical equipment can work at the required speed and force. Widely used in the automotive industry transmission, differential and other transmission systems; Construction machinery such as excavators, cranes, road rollers and other working device drive; Control systems and transmission systems for aircraft and rockets in the aerospace field; The working parts of tractors and harvesters in agricultural machinery are driven.1. Type:1,1.25,1.5,2,2.5,3,4,5,6,8,10,12,16,20,25,32,40,50.2. Standard: DIN; GB, GOST, AISI, etc.3. Certification: ISO9001, Form E, Form A, CO4. Report: Material Report; Hardness Report; UT/MT Report; Dimensions checking report; Mechanical Property Test ReportProduct NameGear ShaftDiameter2000mm,≤1500mmStandardDIN GB ISO JIS BA ANSIGrade of GearReach to 6 gradeHeat TreatmentHardening&Tempering,Surface Quenching,Integral Quenching,Carburizing Quenching ,Tempering ,Normalizing,NitridingApplicationBe widely used in all kinds of transmission, speed changing, rotation andother civilian equipment.

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