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Diamond Cylindrical Grinding Tool Polishing ID/Od Carbide Roller Burnishing Tools1
Machine HardwarePolishing ToolsPolishing Tool
Jinan Taixi International Trading Co., Ltd.
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Product Description WHAT IS BURNISHING?Burnishing is a chipless machining method which cold works the metal without cutting or abrading the surface.It removes no metal but rather compresses, or "irons-out" the peaks of a metal surface into the valleys, generating a dense and uniform surface.Roller burnishing improves surface finish and results in dimensional accuracy.Burnishing is the best way to improve a surface finish, enhance part quality and eliminate costly finishing operations. Eliminate secondary operations, improve surface finish and save time and money with our burnishing tools. Our team has worked with thousands of different applications. If you have a question or are wondering if your application is a good fit for burnishing, please feel free to contact us.Carbide-roll burnishing toolsNO.PROGRAMEPARAMETERDESCRIPTION1Produce lifeDesign life for 45# steel products can be continuously processed for more than 2000 hoursThere are still other effects that reduce the life of the product in different situations.2Processing effectRa0.05-0.4(It depends on different reasons. Such as material, lathe, rolling speed, prepare and so on) 3Processing rangeThe minimum recommended outer cylinder diameter is 5mm and above. The minimum recommended inner hole diameter is 150mm above. End faces, flat surfaces, curved surfaces, etc. can be processed. 4Feed quantity0.1-0.5mm(single side 0.1-0.5mm)According to different materials about the hardness.Choosing adapt feed quantity.5Roll interference0.005-0.01mm 6Rolling speedLathe:0.1-0.3mm/rCNC-lathe: F100-F400 7Linear Velocity80-200m/minIt can be adjusted according to the stability of the lathe.8Back chipping marginBack chipping margin 1.0mm for Steps below 10.2mm. Back chipping margin 3.5mm for Steps above 10.2mm. 9Processing requirementsSurface roughness<3.2μm, Clean surface 10Processing hardness requirementsHRC<40. Best effective 11Other requirements1. It is recommended to use emulsion to cool the processing, and small workpiece can be cooled with lubricating oil.2. After a long period of use, the gap adjustment hole must be checked. The gap adjustment is worked by the gap is tightened and then relaxed slightly. Keep the smooth wheel rotation. Diamond head roller burnishing toolNO.PROGRAMEPARAMETERDESCRIPTION1MaterialUsing southern diamond and domestic high-quality materials.Imported core parts2Produce LifeDesign life for 45# steel products can be continuously processed for more than 1500 hoursThere are still other effects that reduce the life of the product in different situations.3Processing EffectRa0.05-0.4(It depends on different reasons. Such as material, lathe, rolling speed, prepare and so on) 4Processing RangeThe minimum recommended outer cylinder diameter is 5mm and above. The minimum recommended inner hole diameter is 150mm above. End faces, flat surfaces, taper surfaces, etc. can be processed. 5Feed Quantity0.03-0.05mm(single side 0.02-0.05mm)According to different materials about the hardness.Choosing adapt feed quantity.6Roll Interference0.005-0.01mm 7Rolling SpeedLathe:0.05-0.15mm/rCNC-lathe:F50-F150 8Linear Velocity80-150m/minIt can be adjusted according to the stability of the lathe.9Back Chipping MarginBack chipping margin 1.0mm 10Processing RequirementsSurface roughness<1.6μm, Clean surface 11Processing Hardness Requirements18<HRC<68 12Other RequirementsIt is recommended to use emulsion to cool the processing, and small workpiece can be cooled with lubricating oil.The maximum feed quantity of single side should not be higher than 0.06mm.
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