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Vacuum Forming Machine for Manufacturing Automotive Bumpers, Automotive Wings, Automotive Wheel Covers, and Automotive Instrument Panels1
Plastic MachineryAutomotive WingsAutomotive Wheel Coversand Automotive Instrument PanelsVacuum Forming MachineAutomotive Bumpers
Dongguan Pudi Machinery Equipment Co., Ltd.
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Product Description Product DescriptionParameters.No.Item Technical Parameters1Maximum wellhead sizeLength:2600 mm,width: 1600 mm2Molding depth500 mm3Applicable material thickness1-10mm4Total power supplyThree-phase five-wire 380V±15V, 50Hz5Heating powerUpper furnace: 128kw;Lower furnace: 128kw6Total power280kw (subject to actual, normal use between 50-70%)7Mold forming methodconcave mold forming(one time molding)8Upper furnace powerservo motor9Upper and lower mold table powerservo motor10Cooling FormPowerful fan11Heating unitFast medium wave infrared heating tube, analog pressure control12Vacuum stateMatching size secondary vacuum13Upper pressing frame structureAccording to the different size of the mold can be arbitrarily adjusted14sheet transportationmanual placement15Product demolding pickupPneumatic blowback demolding16Other functionsbubble blowing, anti-sagging, size vacuum, mold core extraction17Adaptation of processing materialsPP.PC.PE.PVC.ABS.PMMA.PS and other thermoplastic plates18Machine size3800mm long, 4600mm wide, 3200mm high(excluding the upper mold)List of main accessoriesNO.NameBrandstandard1PLC/Touch ScreenDelta 2relay (electronics)Omron 3Temperature control regulatorAOYI digital regulator 4vacuum pumpscosmic star 5solenoidsZHICHENG 6contactorsSchneider 7interrupterSchneider 8inductive switchOmron 9Pressure frame cylinderZHICHENG 10switch buttonSchneider 11Electric Furnace MotorsDelta 12drivesDelta 13Upper mold servo motorDelta 14Lower mold servo motorDelta 15bearingsC&U bearings 16heat pipeSino-foreign joint venture 17Powerful fansjiuzhou 18air switchCNHT Product DescriptionPD-SD2616 thick sheet vacuum forming machineEquipment composition and technical descriptionThis equipment consists of pressing device, heating system, temperature control system, mold table lifting device, vacuum forming system, bubble blowing (anti-sagging) system, cooling system, electrical system, safety device system and so on.I. Pressing deviceThe press frame is driven by pneumatic cylinder, according to the size of the product to adjust the size of the window and the opening of the press frame, the press frame and the window can be adjusted to different sizes of length and width at will.II. Heating system1. This machine is double-sided heating, the upper furnace is driven by servo motor, or you can choose the upper or lower furnace separately, and it is heated by fast medium wave infrared heating tube. Heating tube features: fast heating, no need to preheat, boot can be produced, good permeability, strong penetration.2. The electric furnace will automatically turn on the heating only after it enters the heating station, and it will automatically turn off when it returns, which saves a lot of energy consumption;3. The heating furnace is accurately positioned when it moves to the heating station, driven by servo motor (the lower electric furnace is driven by cylinder), the process is smooth.III. Temperature control system1. The heater is equipped with a terminal controller in the working state, all process parameters, settings are used digital display, on the touch screen can intuitively display the action in place conditions and a variety of equipment parameters, data;2. Temperature control using digital analog adjustment, control by the voltage output to adjust the heating temperature, temperature control is accurate; using 485 communication, you can directly adjust the parameters on the touch screen, and can store multiple sets of data;3. The temperature of each heating unit in the heating zone is independently adjustable (one control and one adjustment mode, you can turn off part of the heating element to save energy), and each heating element is labeled on the line.IV. Upper and lower mold table lifting device1. The upper and lower mold table power lifting system is driven by servo motors, the lifting speed is smooth, and when you need to adjust the mold height, you can directly input the specified height in the touch screen, and you don't need to adjust the limit switches additionally;2. The lifting speed of the mold table can be adjusted individually, and the mold table can adopt multi-stage demolding method to realize automatic demolding for the products which are difficult to demold.V. Vacuum molding system1. It mainly consists of vacuum pump, vacuum tank, vacuum pipeline, vacuum control valve and so on.2. Equipped with two-stage vacuum system (large and small vacuum), according to the complexity of the product to choose.3. Choose oil vacuum pump, no noise.VI. Blowing bubble (anti-sagging) system1. This equipment is equipped with a sealed workspace, blowing up the heated plate before molding, the blowing bubble function can ensure that the thickness of the workpiece is uniform;2. Equipped with adjustable blowing bubble air pressure, equipped with pressure regulating valve, according to the different products to be adjusted;3. Equipped with a sagging device, that is, the plate is baked soft in the heating process, resulting in self-weight aggravation and sagging, the system will automatically detect and blow up the plate with the mold cavity to prevent the material from falling to the lower furnace, without manual operation, automatic control.VII. Cooling systemThe machine is equipped with a powerful fan for product cooling, and the start, delay and length of cooling time can be set on the touch screen.VIII. Electrical system1. The lines are beautifully arranged and not exposed.2. The lines in the electric control box are beautiful and practical, neatly numbered and easy to maintain.3. All heating units have short-circuit protection devices.IX. Safety device system1. Equipped with safety grating, when the machine is working automatically, all the actions will stop immediately when the personnel enter the working area to ensure the safety of personnel.2. The press frame is equipped with safety anti-drop device, which will be locked automatically when the operator loads and removes materials to ensure the safety of the operator.3. The machine is equipped with operation light indication (running, standby, stop) and sound and light alarm.Machine detail diagramEnvironmental requirements(1) Power supply voltage: three-phase five-wire 380V ± 10%, 50Hz(2) Working environment temperature: -20 oC ~ 40 oC;(3) The ideal height of the workshop: 5.5M(4) compressed air pressure: 0.6MPa ≤ X ≤ 0.8 MPaEquipment useIt is suitable for vacuum forming of thermoplastic plates of ABS, PS, PE, PP, PC, PVC, PMMA and so on with thickness of 1~10mm.Applicable scenariosThis thick sheet vacuum forming machine is mainly used to produce automobile parts, including automobile floor mats, automobile wheel arches, automobile rain shields, automobile trunks, automobile bumpers, etc. It can also produce bathroom wall panels, bathtubs, refrigerator liners, etc. Products requiring thermoforming process.PUDI MACHINERYDongguan Pudi Machinery Equipment Co., Ltd. is a professional blister machinery series equipment manufacturer focusing on R&D, design, manufacturing, sales and service. Pudi Company was established in 2005. After nearly 20 years of research, development and production of vacuum forming machine equipment, it has continuously pursued innovation. The professionals in our company are committed to providing customers with excellent solutions and helping them achieve innovation and efficient production in various fields.Patents and certificatesPudi Machinery Equipment Co., Ltd. has demonstrated its profound technical foundation and professional strength in the field of vacuum forming machines. The company has 16 patent copyrights and is in a leading position in the industry's innovation capabilities. Pudi Machinery Equipment Co., Ltd . has not only made remarkable achievements in technology research and development, but also obtained relevant professional certificates. These certifications further prove the high standards and quality assurance of the company's products.Logistics and transportationOUR EXPERTISE ,YOUR ADVANTANGE1.Professional Technical Team :20 years of R&D and production experience,with rich experience in vacuum moulding technology2.Non-standard customised service : Provide one-stop service to provide customers with excellent complete vacuum forming solutions .3.Quality assurance and reliability : All mechanical parts are produced independently by CNC machining centre 4.Worry free after-sales service : Integration of installation ,commissioning and training servicesPudi service standardPre-sales service1. According to the customer's products to provide customers with a reasonable program, plastic absorbing machine and peripheral equipment investment ratio.2. Provide the amount of water, electricity and gas needed for the production workshop.3. Provide reasonable workshop planning program.4.Provide the mold manufacturers and material manufacturers for plastic injection molding.The sale of services1. In order to improve the subsequent production efficiency of the customer, the customer's existing molds or re-development of the mold planning proposals.2. After the completion of the production of equipment, responsible for the installation, commissioning, training. And assist the operator to produce the ideal products.3. Provide good production suggestions to customers who have just entered the plastic absorbing industry, and reduce customers' production costs.After-sales service1. One year warranty for the whole equipment, and the parts can be exchanged for new ones within one year (except for man-made damages and wearing parts).2. Lifetime maintenance of the equipment, after the warranty period only charge the cost of materials, such as the need for door-to-door service only charge a reasonable travel expenses.3. For all the customers who have purchased Pudi's equipment, we will make after-sale visits from time to time.We can customise any model, if you are interested in our machines, please feel free to contact me.
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