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Fully Automatic Compact Pelletizing Line for Post Consumer Materials Plastic Pelletizing Machine¹

Plastic Machinery Plastic Waste Recycling Pelletizing System Post-Consumer Plastic Recycling Machine

Suzhou Polytec Machine Co., Ltd.

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Product Description COMPACT Pelletizing Line For Post Consumer MaterialsLess length,less energy needed.For the finest double filtration quality in a compact design.Up to 11 % less energy consumptionUp to 22 'C lower mass temperatureUp to 14 % more throughputProduct Description01 - Project introductionCompactLower temperature, less energy needed.For the finest double filtration quality in a compact design.This is how strong "short" can be: Compactsaves significantly on extruder length. And gets more out of it for you: the finest,double-filtered and optimally degassed recycled pellets - produced at extremely low energy consumption. This sets the benchmark for productionefficiency in post-consumer recycling.Proven system, enhanced with even more efficiencyHighly flexible and at the same time extremely process-stable, the double filtrationsystem handles the melt particularly gently.Mild short transport screwImproved, temperature-reduced pressure build-upA mild, short transport screw with minimal shearstress for the melt is sufficient, as the pressure build-up for the second filtration unit is achieved by a melt pump customised to the application. This significantly reduces residence time, melt temperature and energy consumption. Further plus points: The very strong and reliable degassing thanks to a higher degassing volume and the particularly fine final filtration.This makes the machine the first choice for many challenging materials. Especiallywhen the application requires polymer-conserving processing as well as strong filtration performance in order to produce an end product with the best recycling quality.02-HOW IT WORKS:1.Ideal material preparation in the PreConditioning UnitCutting, homogenising, heating, drying, compacting, buffering and dosing - in a single stage. The dynamically controlled PreConditioning Unit is multitalented. It prepares the plastic ideally for the extruder and sets thecourse for consistently high end product quality already at the beginning of the recycling process.2.Gentle melting with low shear stressThanks to the preconditioning unit the extruder is fed warm material instead of cold. The advantage over conventional sys- tems: a relatively short extruder screw is enough to melt the already dry and thoroughly warmed material. The shear stressextremely low as a result while the melt quality is high3. Fine ?ltrationHigh-performance ?ltration: Part 1Ef?cient ?ltering is one of the central strengths of the Compact. Thanks to the gentle preparation in advance, the Polyretec high-performance Laser?lter has an easy time. That is because dirt particles and impurities such as paper (e.g. from labels), fragments of wood (e.g. from pallets) and foreign polymers are hardly reduced in size before hand and are there- fore large enough for them to be easily removed from the melt. Thanks to the ingenious design of the Laser?lter scraper geometry, contaminants are lifted particularly quickly and continuously - and thus ?ltered even more effectively.4.Perfect homogenisation of the meltThe ?nal homogenisation of the melt in the Plus Zone of the extruder, i.e. downstream of the ?rst ?ltration unit and upstream of degassing, enhances the subsequent degassing performance and improves the characteristics of the melt.5.Even stronger degassing performanceThe Compact features impressive, high-performance degassing. This takes place very effectively in three stages: initial degassing already occurs in the preconditioning unit. Step two is reverse extruder degassing - made possible through optimised screw design. The ?nal double venting degassing at the extruder is particularly effective and removes gas inclusions which are still present from the melt.6.Melt pump for temperature reduced pressure build upBecause there is no discharge metering zone and the melt pump is custom designed to the application, the pressure build-up required for the second ?ltration unit is highly ef?cient and needs a much lower temperature*. The extruder therefore does not need to build up pressure and can be much shorter (minus 10 L/D compared to the previous EREMA double ?ltration solution). Another advantage of the melt pump handling pressure build-up is that the extruder speed can be optimally matched to the polymer - without compromising on throughputThe lower melt temperature of the DuaFil? Compact in this area signi?cantly reduces energy consumption. That has a positive effect on the quality of the melt. This is re?ect- ed in the lower tendency to develop unpleasant odours or discolouration, which is much higher in systems that op- erate at higher temperatures. This is a real quality bonus, especially in applications involving cellulose-based materials such as paper or wood - like in supermarket ?lm recycling, for example.Only pre-?ltered and degassed melt in melt pumpAnother bonus of the plant design is the particularly advan- tageous location of the melt pump in the TVEplus? process sequence: ?ltration > degassing > melt pump. This means that only cleaned and degassed melt ?ows through the melt pump - an advantage for the service life of this component.7.Final ?ne ?ltrationHigh-performance ?ltration:In the second ?ltration unit, the already degassed plastic melt is ?ltered again at the ideal pressure, which is built up by the energy-saving melt pump. This additional ?ltration step signi?cantly raises the quality level of the recycled pellets.the ?ltration ?neness of the second ?lter can now be particularly ?ne - even ?ner than the ?rst ?lter, depending on the application. This supports further processing into end products of particularly high quality. Product Parameters03 - Technical parameterModeOutput capacity in kg/h*RemarkPTC100PRO200-300 Laser Filter+Melt pump+Large Area Double-Pillar Type FilterPTC130PRO500-600PTC150PRO600-750PTC160PRO700-850PTC185PRO800-1100Depending on material properties of the polymer (moisture content, print,degree of contamination, etc.) type and properties of the filling/reinforcingagent and the degree of filling Application material04-Application05 - ProcessConveyor belt, agglomerator/ compactor, extruder, pelletizing unit, water coolingunit, drying unit, storage silo. Detailed PhotosInstallation Instructions06- Customer case1.New project 1100kg/h 5G Double Filtration Compacting Pelletizing LineOur company has completed a new modern plastic recycling Two Stage Plastic Pelletizer Machinewith self-clean filtration system!The self-clean filter realizes automatic slag discharge.For thesecond stage,we use piston type filter,which has a large filtration area.Located in Poland2.Double Stage PE Drip Tape Recycling Pelletizing Line from POLYRETECThis is 1000kg/h Double Stage Compacting Water Ring Pelletizing Machine for PE drip tape.Weuse double stage extruder to help our customers to remove more impurities,Using water ringpelletizer system to ensure that we can get good performance particles.3.PTC185 LDPE HDPE LLDPE Film Pelletizing Line With CompactorProfessional recycler for plastic film recycling.Recycling LDPE,HDPE,LLDPE,BOPP,CPP andother different plastic films,the advanced design of the PTC series pelletizing line meets the needs of customer for recycling ditterent materials,helping customer quickly recover costs .4.PP Non-woven Fabric /tpe gloves Shredding Compacting Recycling Extruder MachineVietnam listed group professional recycling company specializing in the recycling of PP non-woven fabrics,Who has EREMA recycling machine.Because of the quality of POLYRETEC,they also bought POLYRETEC recycling machine.The machine runs smoothly and the output productivity is high.5.PE PP Film&Rigid Plastic Recycling Granulate machineThis PTC80 Compacting water ring granulate machine was designed for PP PE film&Rigidplastic recycling.It has a wide application for many form of PP PE PS plastics,such as film,bags,woven scraps,rigid Flakes etc.The whole line could be Fully aromatically controlled in one control panel .Located in shanghai .6.PP Woven Bag Recycling Pelletizing MachineThe biggest PP woven bag and jumbo bag manufacturer in china CONCH CEMENT GROUP who have post industrial PPwoven bag and woven fabric waste.The advanced technology compacting pelletizing systemgives the waste a second life.Located in china.7.PTC130 Double Stage PP PE Film Recycling GranulatorRecycler for mulching plastic PP PE film recycling,Who have the washing plant for waste filmcrushing washing and drying process.POLYRETEC double stage pelletizing plant helps him to makemore money!Located in Lebanon9.POLYRETEC PTC100 Rigid Plastic Watering Pelletizing SystemIn this summer,our worker work hard to advance the delivery,now we have just finished thissystem for our Poland client,and have test with the material exact client required,PTC serieswhich is specially designed for rigid PP/PE plastics,the system was running quite smooth and As European Countries have more strict safety and environment standard,our recycling line have CEsafety switch and internal locking to protect the operators,even single machine match the EUstandard,and also,we got CE certificate,that's why the client choose us in numerous of suppliers10 . PTS Plastic Recycling Pelletising Machine For HDPE RegrindThe client is a large HDPE pipe manufacturer in JAPAN.He bought a PTS plastic recycling machineto recycle the shredded and crushed plastic pipes.The recycled plastic pellets can be reused toproduce plastic pipes again.Located in JAPAN11.PTC Waste Plastic Film Bags Recycling Pelletizing GranulatorA well-known local plastic company in qatar chooses POLYRETEC recycling granulator to recyclethe in house plastic waste of the customer's factory.According to the instructions provided byPOLYRETEC,the customer completed the installation and commissioning by their-self .Located in qatar12.Ldpe Films Recycling Pelletizing System From Polyretec Machinery .The Turkey customer recycles LLDPE Bags and Pe Films.This pelletizing machine is realized torecycle the printed bags and films in one machine.The machine capacity of our PTC100 can do350kg per hour.Located in Malaysia12.Ldpe Films Recycling Pelletizing System with continous laser filter From Polyretec Machinery .The Turkey customer recycles LLDPE Bags and Pe Films.This pelletizing machine is realized torecycle the printed bags and films in one machine.The machine capacity of our PTC100 can do350kg per hour.Located in Shandong china13.Ldpe Films Recycling Pelletizing System with shredder From Polyretec Machinery .The Moldova customer recycles LLDPE Bags and Pe Films.This pelletizing machine is realized torecycle the printed bags and films in one machine.The machine capacity of our PTC80 can do250kg per hour.Located in Moldova07 - Why POLYTEC more suitable for your investment?With Austrian Technology & Made in ChinaUse our own factories to manufacture waste plastic recycling machines(plastic washing line and pelletizing line) - better quality controlWith CE certificate, can meet UL standardQuick machine serviceIntelligent machine controlLow energy consumption, high outputEquipped with a complete water treatment systemCommissioning & installation:- After all machines are delivered to buyer's factory; Buyer is responsible for all preparation work, e.g. electricity supply, water supply, labors and cranes, etc.- Seller will prepare for visa application for their engineer, who is responsible for guidance of machine installation and testing at Buyer's factory to meet normal operation requirements.- Buyer will buy the round-trip air ticket for Engineer if visa application is approved. Buyer is also responsible to bear expenses generated, e.g. visa formalities, meals, accommodation, and allowance of USD100 per day for each engineer.- Engineer will give free training lessons to labors in Buyer's factory.- Buyer doesn't request installation and commissioning by seller engineer in 4 months since date of bill of lading, which to be accounted all the machines has been successfully tested by Buyer. WELCOME to visit our factory or Sample Project - Seeing is believing!Just contact us for more!

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