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CNC Marking Punching and Shearing Machine for Angle Model Yjx1010¹

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Product Description 1. Brief Introduction(Machine Application)YJX1010 New Type High-Speed CNC Angle Steel Punching Typing & Shearing Production Line is a high-speed angle steel production line. It is our company's purpose of "connecting with international standards and keeping pace with the world", combining my country's existing materials, equipment, staff skills and other factors. A newly developed high-efficiency angle steel production line. It has the advantages of high processing efficiency, high processing accuracy, low failure rate, wide range of applicable products, small area, multiple functions, and easy operation. It is the first choice for angle steel processing enterprises. Basic configuration of the machine2.1 Mechanical partNo.ItemYJX10101Total length29000mm2Quantity of feeding table4 group3Quantity of overturning tables4 group4Quantity of feeding driver1 group5Length of feeding passage16000mm6Length of the host2200mm7Length of finished passage10m8Pneumatic control system1 Group9Hydraulic control system1 Group10Feeding directionAccording to user requirements11Integrated hydraulic stationNo12The purchaser is responsible for the partEmbedded plates and anchor bolts required for the cement foundation and equipment of the installation site shall be prepared according to the foundation drawing provided by the supplier2.2 Electronic control part1Numerical Control SystemPLC Control System2Driving SystemPanasonic Servo Motor Technical parameters of the machineNo.ItemCommodityYJX10101Angle Beam Range(Mm)30*30*3-100*100*102Max Punching DiameterΦ25.5mm(Q235,Q345), punching of special-shaped holes and oblong holes can be achieved by changing the mold3Max Punching force(KN)1000KN4Punching Side2 Sides5Number of die per side3 Pcs6Typing ability(KN)1030KN7Qty of typing groups4 Groups8Digit number of each group12 Pcs9Character size(L*W*H)14*10*19mm10Shearing force(KN)2100KN11Shearing methodSingle Blade shearing12CNC Axis3 Axis13Length of Blank Workpiece(M) 12 M14Max Length of Workpiece(M) 12 M 15Length of finished workpiece(M) 10 M14Discharging method of finished productsThe finished material channel is pushed manually and turned out to one side. The power source for turning out is pneumatic.16Angle Beam feeding speedMax 90m/min17Programming ModeInput by keyboard,RS232,CAD floppy disk input &USB interface18Lubrication methodEquipped with automatic lubrication19Fabrication PrecisionHole diameter tolerance: 0-0.8mmDmax-Dmin:≤1.2mmAperture roundness tolerance range: Dmax-Dmin: ≤1.2mmHole perpendicularity error: ≤0.36mmDistance tolerance of two adjacent holes in the same group: ±0.5mmThe hole distance tolerance of two non-adjacent holes in the same group: ±0.7mmEnd distance tolerance : ±1.2mmShearing length tolerance: ±1mmVerticality of cut surface: ≤1.2mm Working Environment 1Power Supply3 Phase-4 Wire system2Voltage415V±10%3Frequency50Hz4Operating temperature0oC-40oC5Relative Humidity<90% No condensation6Air Compressed Pressure: 0.8MPa Flow rate: 1.0m3/h Machine Configuration IntroductionYJX-1616 New Type High-Speed CNC Angle Steel Punching Typing & Shearing Production Line is mainly composed of feeding table, turning feeding table, feeding channel, feeding trolley,punching unit, typing unit, shearing unit, finished material channel, electrical system, hydraulic system, etc.Commodity of Main PartsImages & PhotosDetailed introductionFeeding Channel Application: Rail of feeding material.Components: Supporting rectangular tube, rack, linear guide, conveyor roller, etc. (YJX1616) are driven by dual linear guides, and the rest are driven by single linear guides)Feeding trolley Application: Feeding raw materials into the host machine for processing along the feeding channel.Drive mode: Panasonic servo motor driving.Transmission mode: precision gear, rack, linear guide, and servo high-precision positioning transmission.Typing unit Application: Used to stamp the outside of one limb of the angle beam profile.The typing body is a frame body with good rigidity. In order to satisfy the processing range of the machine with add a manual adjustment mechanism, which can be used to change the down position (The head position) of the moving body to adapt to the typing position of angles of different specifications.Punching unit Application: Used to punch holes on the sides of angle beam profile.Components: It is composed of punching cylinder, column plate, mold base, Bracket, indenter, worktable, etc. There are two or three sets of punching dies on each side, and two or three punches with different diameters can be installed.Traverse mechanism Application: It is used to drive the mold base to move along the screw direction to control the punching criterion.Drive mode: Panasonic servo motor drive.Transmission mode: precision screw transmission.Protection measures: Dust-proof bearings are used in the bearing housing, and the sheet metal shield prevents the servo motor from being polluted by dust.Model selection mechanism Application: It is used to select the die position for punching of the corresponding die position. Each side of the punching unit can be equipped with two or three different specifications of punches, and each punch is equipped with a cylinder. A cushion block is connected to the cylinder piston rod, and the cushion block is installed between the punch rod and the cylinder pressure head. According to computer instructions, the punch is automatically selected, that is, the corresponding cylinder is selected to push the corresponding cushion.Punching and pressing device Application: Used to press the Angle steel when punching, so that the hole out of the precise position.Components: It is composed of pressing cylinder, pressing fork, turning arm, twisting shaft, etc. Retainer device Application: Used for lifting Angle steel to prevent raw materials from colliding with datum surface inside main engine.When the Angle is fed into the main engine from the feed passage, the cylinder extends out to lift the Angle, and when punching or shearing, the cylinder returns, and the Angle falls to the datum.Shearing unit Application: For cutting Angle steel.Components: by the shear gantry, shear cylinder, shear knife box.CNC electrical cabinet Application: Control system.Components: by the upper computer, power supply, servo amplifier, transformer, PLC module, etc.Just input the size of the workpiece, automatic generation of processing program, can also accept the lofting software generated by the workpiece processing program.It can be stored, called and displayed at any time by item number.Hydraulic unit Application: Power source of equipment.Components: three-phase asynchronous motor, accumulator, oil tank, hydraulic pumpMachine Advantage IntroductionCompared with the original angle steel production line, this production line has the following advantages:1)The scope of application of the product is wider:The scope of application of this production line is more extensive, and the processing range is 40×40×4-140×140×12mm angle steel. In this way, users only need to purchase one piece of equipment to complete tasks that originally required two or more pieces of equipment to complete, which can reduce a lot of equipment investment and operating staff, and save production costs.Added anti-collision material deviceAn anti-collision device is added to the feed inlet of the main machine to avoid the disadvantage that the small angle steel cannot be fed normally due to deformation. During processing, the machine will not be shut down due to material hitting the machine, thereby improving production efficiency.3) Equipped with high-speed electrical and hydraulic systemsThe production line is equipped with high-speed hydraulic and electrical systems. Compared with the original system, the execution speed is higher. It can be 3-4 times faster than the original angle steel line, which provides sufficient conditions for high-speed punching.The hydraulic system of this line adopts double accumulators and is equipped with a special cooling system, which will not cause excessive temperature rise in long-term use.In terms of electrical system, the power distribution cabinet and the operation cabinet are combined into one, which not only reduces the intermediate connection, reduces the space occupation, but also reduces the equipment failure rate and improves the appearance quality of the equipment. In addition, the electrical control interface adopts a more user-friendly full-process monitoring interface, which greatly simplifies the operation.4)The feeding trolley adopts precision linear guide rail and precision gear rack drive.The CNC feeding trolley of this production line adopts precision linear guide rail and precision gear rack drive. The linear guide has high guiding precision, small guiding gap, long service life, no adjustment during use, and simple maintenance. The rack and pinion of the CNC trolley of this production line adopts high-precision products, and the surface has been specially treated, so long-term use is very small. Adjusting the gap after wear can restore the original accuracy.5)The shearing unit adopts a single-edge shearing methodThe shearing unit adopts a single-edge shearing method. In this way, the cost of use is reduced to the maximum extent for users. Because, in principle, compared with double shears, single shears have higher material utilization, better shear fracture quality, and lower blade usage costs. Main components & configuration of equipmentItemOrigin or brandbreakerSchneider (French brand) or Eaton-Müller (American brand)Motor switchSchneider (French brand) or Eaton-Müller (American brand)AC contactorSchneider (French brand) or Eaton-Müller (American brand)thermal relaySchneider (French brand) or Eaton-Müller (American brand)Small relayWeidmüller (German brand)Servo transformerLampControl transformerLampPower SupplyMEAN WELLProximity switchLanbaoProgrammable Controller PLCYokogawaservo motorPanasonicserver DriverPanasonicHydraulic solenoid valveAtos, Italy or Hawe, GermanyBall screwTaiwancableShanghai ShenbinTwisted-pair shielded cableGermany and RouButtons, knobs, indicator lightsSiemens APTKey switchSiemens APTIndustrial boltWien Heavy Load or Shanghai WarrenBusiness computerLenovoPneumatic solenoid valveTaiwan Xin Gong or Taiwan AirTACMagnetic switchAirTAC TaiwancylinderAirTAC TaiwanHydraulic pumpAmerican Wicks or American Parker DenisonWorkpiece SampleFree sample testing:For free sample making/testing, please send your samples or products CAD drawings, we can test run the machine and show you machine test running.Progressing Solution DesignAccording to customer's product processing requirement, we can design the unique solution that supports higher manufacturing efficiency and better processing quality for customer. After-sales service:Training for installation and service:We will supply the machine with training video and user's manual in English for installing, operation, maintenance and trouble-shooting, and shall give technical guide by e-mail, whatsapp, Wechat, telephone/MSN/ICQ and so on, when you meet some problems of installation, using or adjusting. You can come to our factory for inspection and training. We will provide professional guide. Direct and effective face-to-face training. Here we have assembled equipment, all sorts of tools and testing facility,we will also provide accommodation during training period. The Strong after--sale service team in China, Our engineers (staffs) can speak fluent English to communicate and solve question when you have requirement calendar day per person. 4) Depending on the region, If need our engineer to visit for installation, we will dispatch engineer for installation and service at your site.Installation and Training Time: 3-5 working days(Recommend).. Warranty:The guarantee period of quality shall be 24 months counting from the date on which the machine finished installation and accept by Buyer. We are responsible for providing the free of charge during the guarantee period. If out of guarantee time, all damaged parts are charged.

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