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Automatic Universal Motor Armature Manufacturing Production Assembly Line1
Assembly Line Production LineAssemblyAssembly Line
Ningbo NIDE Tech Co., Ltd.
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Product Description This Fully automatic armature winding line is suitable for winding varies type universal electric motor armature and DC motor armatures, such as vacuum cleaner motor, wiper motor, mixer motor, RO pump motor, power tool motor, etc.It features fast, efficient, accurate winding, easy set-up, user-friendly programming and tooling flexibility.Main armature making machine technical data(1)Automatic flyer coil winding machine:The Automatic Armature Winding machine is designed for winding of various types of hook commutator armature used in home appliances, power tools and automobile industry. As the machine is simple to operate, quick to set to the various armature sizes and high productivity, it is especially suitable for batch winding of motor armatures.Input voltage220V±10%Rated frequency50HzMotor power2.0KW 1500r/minSpindle speed0~1500r/minCenter height160mm(it can be customized.)Max.armature ODf60mm(it can be customized.)Pre-setting turn number range0~32767Displaytrue color touch screenSpeed adjustmentcontrolled by touch screenStarting methodmanual switchMax. speed4000r/minAcceleration timesettable freely(default value is 100-500MS) (2)Automatic slot paper inserting machine:This machine is used for inserting the insulation paper into the armature slot.Armature O.D20~60mmShaft lengthMax 250mmShaft O.D3~17mmCommutator O.D12~40mmSlot number8~24 slotsThickness of insulation paper0.1mm~0.5mmLength of insulation paper10~70mmType of insulation paper materialDMD, DM, Polyester filmEfficiency0.5S~0.8S/slotAir source4~6Kg/cm2Rated power1.5KWVoltageAC220V, 50/60HzWeightAbout 400KgDimension910mm x 880 x 1300mm (3)Automatic commutator spot welding machine :This Commutator hot staking machine is used for commutator hook welding. It is automatically indexing, automatically welding,you only need to load and unload the armature. Welding current can be adjusted according to different wire diameter. Easy operation and adjustment.Armature diameter15~100mmCommutator diameter5~60mmWire diameter0.07~1.8mmMax power25KVAPower supply voltage220V±10%50HzAir source pressure0.5~0.7MP (4)Automatic armature commutator turning machine :The turning machine is used for armature commutator outer surface turning. Single cutter , can turn more than one time. Positive knife.Three-axis servo control.NameParameterArmature ODФ20~Ф60 mmArmature stack length10~100 mmShaft length50~250 mmLength of shaft at commutator end6~80 mmShaft diameter at commutator endФ3~Ф12 mmCommutator diameterФ12~Ф42 mmCommutator roundness≤0.003mmCommutator bar-bar roundness≤0.002mmsurface roughnessRa 0.4 ~ Ra 1.0Maximum cutting amountMax 0.12mm for the first cuttingArmature speed regulation rangeMax 3000rpmZ direction Feeding speedStepless adjustableZ direction cutting length4 different turning lengths can be setZ direction strokeMax 40mmRotor rotation during turningpositiveV-block materialArtificial PCD diamondsTurning tool typeWide bladeMachine power6KWPowerAC380V 50/60HzMachine weightAbout 1100KgWorkpiece operation height950mm±50Production efficiency2200-2500pcs/shiftDimension1100mmx 900mmx1600mmNide can provide turn-key service and technical consultance for motor production technology, it covers varies type motors. We could accomplish tailored and innovative solutions to meet all quality and production requirements, aim at making motor production easier.Our fully automatic motor assemble line is suitable for varies type induction motor assembly, BLDC motor assembly, universal electric motor and DC motor assembly, It could automatically assemble the rotor, armature, stator and motor components together . It is used for washing machine motor, fan motor, BLDC motor, DD motor, electric bicycles motor , electric vehicle motor , hub motor, DD BLDC washing machine motor , compressor motor, vacuum cleaner motor, power tool motor, wiper motor, mixer motor, RO pump motor, NEMA motor, DC motor, etc. It features fast, efficient, accurate, easy set-up, user-friendly programming and tooling flexibility.With good service, unique philosophy, professional team and reliable quality, we win the worldwide customers' confidence gradually. We directly and indirectly supply our products to more than 50 countries .Customerized service1. Customized product design and manufacturing2. Customized tranning3.Technical suggestionsAfter-sales service1. Warranty Period: 12 month usually2. Overseas service center available3. Engineers available to service overseasNIDE is a company devoted in the field of electric motors manufacturing, providing one-stop service for its customers.NIDE has three main business divisions.The first division is to provide different kinds of motor manufacturing machines, it is our Main business, including stand along machine, fully-auto complete line for armature and stator production, and the motor assembly line.The second division is to supply the full range of motor components such as commutator, ball bearing, carbon brush, insulation paper, shaft, magnet, fan, motor cover, etc.The third division is to provide technical support and consulting, project support and turn-key service for some motor manufacturing.
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