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Hydraulic Rebar Straightening Machine High Elongation CNC Straightening and Cutting Line for Reinforcement Fabric Manufacturing Plant Steel Bar Expanded Mesh1
Metallic Processing MachineryStraightening MachineRebar Straightening Machine
Chongqing Landsail Technology Co., Ltd.
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Product DescriptionProduct DescriptionRebar Hydraulic Elongation Straightening & Cutting LineProduction Line Features1. Integrated Processing SystemCombines hydraulic elongation, high-speed straightening, and precision cutting in one automated line.2. Controlled Elongation without Rib DamageFeatures a 4–6 cylinder hydraulic elongator, achieving 10–20% elongation while fully preserving the rib structure for optimal bonding with concrete.3. High Precision MachiningCNC-controlled straightening and cutting ensure ±5 mm length accuracy and straightness ≤2 mm/m.4. Continuous Production CapabilityEquipped with dual decoiler and CNC buffer conveyor for non-stop feeding and uninterrupted packaging, improving overall efficiency.5. Smart & User-Friendly ControlCentralized PLC + touchscreen interface with multi-language support, real-time monitoring, and intelligent fault diagnostics.6. Robust & Compact DesignOptimized structure ensures stable operation, low vibration, and easy maintenance in industrial environments.Raw MaterialFinished ProductCompatible with your local hot-rolled ribbed rebar gradesDiameters ranging from 6mm-14 mm.(Provide the rebar grades used in your country)Customized(Straight lengths, with optional recoiling)Elongation Rate 10-20% customizede.g. Grade 3 Rebar(HRB400) in ChinaMain Applications:1. Small-Scale Construction: rural homes, sheds, small foundations2. Rebar Reuse: extending short leftover bars for new use3. Low-Rise Buildings: single- or two-story structures4. DIY and Workshop Use: small contractors and local builders5. Economical Reinforcement: cost-sensitive projectsKey Advantages:1. Length Extension: increases rebar length by 10–20% without cutting2. No Diameter Reduction: maintains original thickness and strength3. Low Investment: simple hydraulic design, affordable price4. Reliable Performance: handles 6–14 mm rebar with minimal maintenance5. Continuous Output: integrates with CNC system for steady productionThe complete production line consists of the following units: Dual decoilers, anti-twist cage, self-propelled hydraulic elongator, CNC high-speed straightening and cutting machine, automatic alignment conveyor, centralized PLC control panel, recoiler unit(optional).1. Dual DecoilersEnables continuous feeding from two coils, minimizing downtime.2. Anti-Twist CagePrevents wire twisting and ensures stable feeding.3. Hydraulic ElongatorProvides controlled elongation for improved straightness and ductility.4. CNC Straightening & Cutting MachinePerforms high-speed straightening and precise cutting (±5 mm accuracy).5. Automatic Alignment ConveyorAutomatically collects and aligns finished rebar for easy handling.6. PLC Control PanelCentralized control with touchscreen interface for easy operation and monitoring.7. Recoiler unit (optional): Rewinds straightened/cut bars into compact coils for flexible storage or transport.SpecificationModel No.YSTZ150-1YSTZ150-2YSTZ150-3Raw Material Diameter, mm6-106-128-14Elongation Rate10%-20%10%-20%10%-20%Method of Elongation ControlHydraulic 4-6 Cylinder SystemAdjustable ElongationHydraulic 4-6 Cylinder SystemAdjustable ElongationHydraulic 4-6 Cylinder SystemAdjustable ElongationMax.Rolling Speed, m/min.150-160180180Installation Area, square meter4x45m4x45m4x45mOverall Production Capacity, tons/month200026003000Actual Power Consumption, kw.h/ton18-2319-2119-21Wear Parts Consumption, RMB/ton1-1.51-1.51-1.5Standard Cut Length Range, m1.5 -121.5-121.5-12Cutting Length Tolerance, mm±5mm±5mm±5mmStraightness Deviation, mm/m≤3mm≤3mm≤3mmTotal Installed Power, kw85kw130kw150kwSpeed Control MethodVariable Frequency Speed ControlVariable Frequency Speed ControlVariable Frequency Speed ControlNumber of Sizing Traction Units111Straightening MethodPressure Roller Type or Rotary TypePressure Roller Type or Rotary TypePressure Roller Type or Rotary TypeNumber of Straightening Traction Units2/32/33/3Shearing and Control MethodServo Flying Shear or Servo Drop ShearServo Flying Shear or Servo Drop ShearServo Flying Shear or Servo Drop ShearLength Control MethodPhotoelectric Switch or Optional PLCPhotoelectric Switch or Optional PLCPhotoelectric Switch or Optional PLCDischarge MethodAuto.Align Rack with "Continuous Production"Auto.Align Rack with "Continuous Production"Auto.Align Rack with "Continuous Production"Roller Lubrication and Cooling MethodSaponification liquid or Drawing PowderSaponification liquid or Drawing PowderSaponification liquid or Drawing PowderTotal Equipment Weight, tonsAbout 8 tonsAbout 9 tonsAbout 10 tonsCompany ProfileChongqing Landsail Technology Co., Ltd.A leading manufacturer specializing in rebar machinery, offering full-service solutions in design, production, sales, and after-sales support.1. Professional Expertise: With experienced engineers and designers, we deliver innovative and customized solutions.2. Quality Assured: Our products meet international standards including ISO 9001 and GB13788-2024.3. Global Trade Advantage: Backed by our group's international logistics company and customs clearance team, we ensure smooth and efficient global delivery.4. OEM & ODM Welcome: We fully support OEM and ODM services with flexible customization options.5. Trusted Experience: With over 20 years in the industry and 1,000+ satisfied customers worldwide, we are known for reliability and excellence.Why Choose Us?Other Production lines1. Comprehensive Product Line for Rebar Processing2. Advanced Technology and High Precision3. Full Support for OEM & ODM Services4. Complete Trade & Logistics Support5. Quality Assured, Standards Compliant6. Professional Service and Experience1. CRB600H Cold-Rolled Two-Sided Ribbed Rebar Heating Straightening2. Single Rolling CRB550 Cold-Rolled Three-Sided Ribbed Rebar3. Dual Rolling CRB550 Cold-Rolled Three-Sided Ribbed Rebar4. Rotating Roller CNC High-speed Rebar Straightening & Cutting5. Pressure Roller CNC High-speed Rebar Straightening & Cutting6.Multi-Function Cold Rolling Elongation Straightening & Cutting Customer Installation Gallery & CertificationsFAQQ: What is this production line used for?A: It is used for hydraulic elongation, straightening, and cutting of Grade 3 deformed rebar (e.g., HRB400, B400C, Grade 60) in coil form.Q: Can it process different rebar diameters?A: Yes, it supports a range of diameters and lengths, and can be customized based on your needs.Q: Does elongation damage the ribs on the rebar?A: No, the process is controlled to preserve the rib structure, ensuring no loss in mechanical or bonding performance.Q: Can I customize the line based on the rebar grades used in my country?A: Yes, we offer customization to match local rebar standards such as ASTM (USA), EN (EU), JIS (Japan), and others.Q: Is the production line fully automatic?A: Yes, it features PLC + touchscreen control, with dual decoiler and buffer conveyor for continuous operation.Q: What are the main advantages?A: High efficiency, material savings, low energy consumption, and compliance with GB1499.2-2024 and other international standards.
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