CIPDB › China Industry › Manufacturing & Processing Machinery › Customized Service for Machinery
Innovative Automation of Workover Rig for Enhanced Performance1
Customized Service for MachineryAutomation of Workover RigInnovative Automation
Shandong Hande Automation Control Equipment Co., Ltd.
Preview:
Product Description Product Description Core Technical Principles:Based on PLC technology, the working status information of the wellhead is obtained through sensors, such as the position of the tubing and the status of the elevator. After logical judgment and the issuance of control commands, it drives the electric workover rig to perform corresponding operations, achieving precise control of each link in the workover operation.Key technologies:1.Wellhead AutomationThrough automated equipment and control systems, the unmanned operation of tasks such as tubing grabbing, make- up and breakout of connections, and hoisting and lowering at the wellhead can be achieved. This reduces manual intervention and improves the safety and reliability of the operation.2.Automated tubing and rod conveying technologyEquipped with components such as an automatic tubing conveying device and a pipe handling manipulator, it can automatically complete the conveying, docking, and placement of tubing and rods, thereby improving the efficiency and accuracy of tubing and rod handling. 3.Electro-hydraulic servo control technologyBy adopting an electro-hydraulic servo system, each action of the workover rig can be precisely controlled, achieving smooth, accurate and rapid response of the actions, thus improving the operation quality and efficiency.4.HMIOperators can monitor the situation of the operation site in real time through the operation interface in the control room and remotely control the workover rig. This realizes the synchronous coordination between humans andmachines, ensuring the smooth progress of the operation.Add a PLC to the control cabinet to acquire data from the inverter and sensors, send it to the touchscreen, and allow remote operation through the HMI. Digital driller controlDevices such as automated wellhead operation tools (iron roughnecks/automated hydraulic tongs, wellhead robotic arms, pneumatic/undulating slips), automated wellsite string handling systems (power catwalks/lifting pipe racks), and digital driller control cabins can meet the needs of different customers. They can effectively enhance operation safety, reduce the labor intensity of operations, and decrease the number of operating personnel. Iron roughneckThrough a deep learning algorithm, it can intelligently identify the tool joint of the drilling tool. There is no need for manual searching for the joint, enabling one-touch fully automatic operation, which greatly increases the efficiency. Product ParametersAutomated Workover Rig VS Traditional Workover RigComparison ItemsTraditional Workover RigAutomated Workover RigOperation ModeManual operation, relying on experienceIntelligent control, programmed operationSafetyHigh risk(blowout, string dropout)Low risk(reducing manual intervention)EfficiencyRelatively slow, depending on the proficiency of workersCapable of continuous operation for 24 hours, with an efficiency increase of 30% to 50%Manpower RequirementRequires the cooperation of multiple workersOnly 1 to 2 people are needed for monitoringApplicable ScenariosConventional shallow wellsDeep wells, ultra-deep wells, high-risk environments Main AdvantagesSafety Enhancement100% personal removal from OSHA-defined danger zonesZero manual intervention at wellheadEco-PerformanceNoise reduction 20dB(A) (≤78dB)OPEX reduction 45%EPA Tier 4 Final complianceOperational Excellence50 joints/hour handling capacity(XJ700 verified)30% faster connection make-upControl RevolutionFull hoisting control via isolated cabin operationUnified console management systemAll-Weather OperationCertified operation at -40oC to +55oCAutomated workflow in rain/snow/sandstorms Our Advantages Company ProfileShandong Hande Automation Control Equipment Co., Ltd. was established in 2007. Our main products include: the electrical control system of drilling rigs, the electrical control system of workover rigs, the grid power system of drilling rigs, high-power motors for oil drilling rigs, the control system of automated drilling rigs, the electrification transformation and services of mechanical drilling rigs and workover rigs, and electrically-driven fracturing equipment.We are the leading manufacturer of electrical control and automation control systems for drilling rigs in China, accounting for more than 60% of the market share in Sinopec. For six consecutive years, our electrical control equipment has won the bid with the first place in Sinopec's framework bidding. The technical level of our motor equipment has reached that of Yongji Electric Machinery, and it and Yongji Electric Machinery each account for about 40% of the market share. Our overseas business has covered many countries and regions, such as Russia, Iran, the United Arab Emirates, Saudi Arabia, etc.
Purchasing Agent
Note: Send your message to supplier or manufacturer.
Welcome to our Professional and comprehensive procurement services...