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Bar Decoiling Straightening Machine Rotating Roller CNC Cutting in Rebar Processing Center1
Metallic Processing MachineryStraightening MachineRebar Straightening Machine
Chongqing Landsail Technology Co., Ltd.
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Product DescriptionProduct DescriptionRotating Roller CNC Rebar Straightening & Cutting LineProduction Line Features1. Rotary Straightening PrincipleUses rotating rollers for dynamic straightening, effectively reducing internal stress and maintaining rebar surface integrity.2. High Cutting AccuracyCutting error is as low as ±1.5 mm, meeting strict dimensional requirements.3. Digital Frequency Conversion DriveCombines frequency motor, hard-tooth reducer, and inverter for low noise, precise speed control, and stable performance.4. Servo + PLC Control SystemEnsures high efficiency, low energy consumption, and accurate cutting length with minimal manual input.5. Non-Stop Production DesignCNC buffer discharge rack supports continuous feeding and automatic packaging, improving productivity and reducing labor and space costs.6. Wide Material CompatibilitySuitable for high-strength rebar (e.g., CRB600H), ribbed rebar, and special-shaped rebar.Raw MaterialFinished ProductCompatible with your local rebar gradesDiameters ranging from 3mm-12 mm.(Provide the rebar grades used in your country)Cutting length customized according to your needsMain Applications:1. High-Precision Components: export-grade precast elements2. Welded Mesh Production: fine rebar mesh for walls and slabs3. Urban Construction: noise-sensitive city centers and residential zones4. Export Markets: EU, Middle East, Singapore, and other high-standard regions5. Fine Rebar Processing: 3–12 mm bars for delicate structuresKey Advantages:1. Ultra-High Accuracy: ±1.5mm cutting precision meets strict international standards2. Gentle on Rebar: rotating rollers protect ribs – ideal for CRB600H3. Fine Diameter Expert: specially designed for 3–12 mm thin bars4. Low Noise Operation: gearbox-free design reduces noise for urban sites5. Continuous Production: fully automated with CNC stacking and intelligent controlThe complete production line consists of the following units: Rotary decoiler, anti-twist cage, rotary CNC high-speed straightening and cutting machine, automatic alignment discharge rack, frequency conversion servo control system.1. Rotary DecoilerEnsures smooth and stable rebar coil feeding.2. Anti-Twist CagePrevents rebar from twisting during the feeding process.3. Rotary CNC High-Speed Straightening & Cutting MachineStraightens and cuts rebar with high precision and speed.4. Automatic Alignment Discharge RackAutomatically collects and aligns finished rebar for easy handling.5. Frequency Conversion Servo Control SystemControls speed and cutting length with high accuracy and efficiency.SpecificationModel No.GT3-6GT4-8GT5-10GT6-12Raw Material Diameter, mm3-64-85-106-12Max.Rolling Speed, m/min.150150180180Installation Area, square meter3x35m3x35m3x35m3x35mOverall Production Capacity, tons/month1000130020003000Actual Power Consumption, kw.h/ton4-64-64-64-6Wear Parts Consumption, RMB/ton1.5-222-33-4Standard Cut Length Range, m1.5 -121.5 -121.5 -121.5 -12Cutting Length Tolerance, mm±1.5mm±1.5mm±1.5mm±1.5mmStraightness Deviation, mm/m≤3mm≤3mm≤3mm≤3mmTotal Installed Power, kw12.5kw16.5kw37.5kw45kwSpeed Control MethodVariable Frequency Speed ControlVariable Frequency Speed ControlVariable Frequency Speed ControlVariable Frequency Speed ControlNumber of Straightening Traction Units3333Shearing and Control MethodServo ServoServoServoLength Control MethodPhotoelectric Switch or Optional PLCPhotoelectric Switch or Optional PLCPhotoelectric Switch or Optional PLCPhotoelectric Switch or Optional PLCDischarge MethodAuto.Align Rack with "Continuous Production"Auto.Align Rack with "Continuous Production"Auto.Align Rack with "Continuous Production"Auto.Align Rack with "Continuous Production"Total Equipment Weight, tonsAbout 2 tonsAbout 3 tonsAbout 4.5 tonsAbout 5 tonsPressure Roller vs Rotating Roller CNC Rebar LinesComparison TableFeaturePressure Roller CNC LineRotating Roller CNC LineStraightening PrinciplePressure rollers straighten without damaging ribsRotating rollers reduce internal stress dynamicallyStraightening MethodMulti-slot for different sizes, stable and long-lastingRotating method, adapts to high-strength and special shapesRoller Life≥20,000 tons per set, low maintenance frequencyModerate life, regular maintenance neededControl SystemFrequency + servo, accurate cuttingServo + PLC, low error, fast responseDrive SystemFrequency motor + reducer, stable speedMotor + hard-tooth reducer + inverter, digital control, quietStructural DesignDual decoiler + CNC rack for continuous feeding and packagingCNC rack for non-stop packagingPerformance AdvantagesHigh precision, stable, low maintenance costHigh efficiency, energy saving, quiet, strong adaptabilityApplicable MaterialsStandard ribbed (e.g. CRB550), smooth round rebarHigh-strength (e.g. CRB600H), ribbed, special-shaped rebarTypical ApplicationsBuildings, bridges, tunnels, precast componentsSteel structures, power towers, high-strength rebar processingOverall CostLow labor and energy, suitable for 24/7 productionLow labor and power, easy maintenanceCompany ProfileChongqing Landsail Technology Co., Ltd.A leading manufacturer specializing in rebar machinery, offering full-service solutions in design, production, sales, and after-sales support.1. Professional Expertise: With experienced engineers and designers, we deliver innovative and customized solutions.2. Quality Assured: Our products meet international standards including ISO 9001 and GB13788-2024.3. Global Trade Advantage: Backed by our group's international logistics company and customs clearance team, we ensure smooth and efficient global delivery.4. OEM & ODM Welcome: We fully support OEM and ODM services with flexible customization options.5. Trusted Experience: With over 20 years in the industry and 1,000+ satisfied customers worldwide, we are known for reliability and excellence.Why Choose Us?Other Production lines1. Comprehensive Product Line for Rebar Processing2. Advanced Technology and High Precision3. Full Support for OEM & ODM Services4. Complete Trade & Logistics Support5. Quality Assured, Standards Compliant6. Professional Service and Experience1. High Performance Cold-Rolled Two-Sided Ribbed Rebar Heating2. Single Rolling Cold-Rolled Three-Sided Ribbed Rebar3. Dual Rolling Cold-Rolled Three-Sided Ribbed Rebar4. Pressure Roller CNC High-speed Rebar Straightening & Cutting5. Hydraulic Elongation Straightening & Cutting Line for Grade 3 Rebar6. Multi-Function Cold Rolling Elongation Straightening & Cutting Customer Installation Gallery & CertificationsFAQQ: What is this machine used for?A: High-precision straightening and cutting of rebar for construction.Q: What types of rebar can it process?A: High-strength, ribbed, and special-shaped rebars.Q: How accurate is the cutting length?A: Cutting error is ±1.5 mm.Q: Is the machine energy efficient?A: Yes, with low noise and digital drive system.Q: Can it run continuously?A: Supports non-stop production with automatic discharge.Q: What are the main advantages?A: High precision, low maintenance, and stable performance.
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