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High Strength Precision Bevel Spur Gear Assembly for Engineering Projects¹

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Product DescriptionProduct DescriptionNON-STANDARD CUSTOMIZED GEAROur non-standard customized gears are engineered to meet your unique specifications, providing bespoke solutions where standard off-the-shelf components fall short. We specialize in precision gear manufacturing, creating tailor-made gears for a wide range of industrial and mechanical applications. By utilizing advanced engineering techniques and high-quality materials, we deliver specialized gear solutions that ensure optimal performance, durability, and a perfect fit for your specific machinery. Whether you require a unique tooth profile, a specific material composition, or a complex gear geometry, our custom gears are the definitive answer for enhanced system efficiency and reliability.Detailed PhotosOPTIMIZED FOR PEAK MECHANICAL PERFORMANCEAPPLICATION-SPECIFIC ENGINEERINGCOLLABORATIVE PARTNERSHIP FROM DESIGN TO DELIVERYOur custom designs focus on maximizing torque transmission, reducing operational vibration, and improving the overall efficiency of your machinery.We don't offer a one-size-fits-all solution; we develop a unique gear specifically designed to excel in your machine's environment and function.Our expert engineers work closely with you throughout the entire process to ensure the final product perfectly aligns with your technical requirements and vision.Product ParametersTECHNICAL PARAMETERSProduct NameNon-Standard Customized GearKeywordsCustomized GearFunctionCustomized Power Transmission & Motion ControlApplicationSpecialized Machinery & EquipmentGear TypeBased On Customer RequirementMaterialCustomer-Specified / Application-AppropriateModule / PitchDefined By Design SpecificationsPressure AngleAccording To Design RequirementsTooth ProfileCustom Or Standard ProfilesHeat TreatmentBased On Performance RequirementsSurface FinishAs Per Engineering SpecificationsQuality GradeAdherence To International Or Custom StandardsBore ConfigurationCustomer-DefinedDimensions & TolerancesAs Per Customer BlueprintINFORMATION REQUIRED BY CUSTOMERS FOR PROCESSING NON-STANDARD CUSTOMIZED GEAR COMPONENTSMECHANICAL INTERFACE PARAMETERS1.1 Gear Geometric SpecificationsModule (e.g., m=8.7), tooth count (e.g., 30), pressure angle (e.g., 20°), face width (e.g., 50mm)Special tooth profile requirements (e.g., double-helical, modification parameters) and tolerance grade (e.g., GB/T 10095 Grade 6) 1.2 Bore & Keyway DetailsBore diameter (e.g., φ50mm), keyway dimensions (e.g., 10H9×5H11), and fit tolerance (e.g., H7/k6) Axial locating structure (e.g., shoulder height ±0.1mm) and thread specification (e.g., M30×1.5) MATERIAL & HEAT TREATMENT REQUIREMENTS 2.1 Material Selection Metals (e.g., 20CrNi2MoA) or engineering plastics (e.g., POM), with a heat treatment process (e.g., carburizing & quenching HRC58-62) 2.2 Hardness & Metallurgy Tooth surface hardness (HRC58-62±2), core hardness (HRC30-40), and martensite level (≤Grade 2) Heat treatment report required (case depth, retained austenite content, etc.) MANUFACTURING & ASSEMBLY REQUIREMENTS 3.1 Surface Quality Tooth roughness (e.g., Ra</=1.6μm), tip circle roughness (e.g., Ra</=3.2μm), and defect limits (e.g., crack depth </=0.1mm) 3.2 Assembly Compatibility Keyway clearance (e.g., </=0.05mm), thermal expansion gap (e.g., 0.1-0.2mm), and cleanliness (e.g., no metal chips/sand) PERFORMANCE & INSPECTION STANDARDS 4.1 Transmission Performance Rated torque (e.g., 500N·m), speed range (e.g., 0-1500rpm), and efficiency (e.g., >/=85%) 4.2 Inspection Methods Backlash (e.g., </=15 arcmin), coaxiality (e.g., </=0.05mm), and laser alignment report template SPECIAL PROCESS REQUIREMENTS5.1 Custom Machining Non-standard tooling needs (e.g., custom module hobs) and CNC adjustment parameters (e.g., dividing error <=+/-5") 5.2 Heat Treatment Customization Case depth (e.g., 1.5-2mm), cooling method (water/oil), and deformation control (e.g., quenching pressure >/=500kN) ENVIRONMENTAL & ACCEPTANCE SPECIFICATIONS 6.1 Environmental Conditions Temperature range (e.g., -30°C to 60°C), protection rating (e.g., IP67), and corrosion protection (e.g., zinc-nickel plating) 6.2 Acceptance ClausesManufacturing standard (e.g., GB/T), warranty (1 year), and sampling ratio (100% metallurgical test for critical gears) Note: For harsh conditions (e.g., wind/solar), provide vibration spectrum analysis and fatigue life calculation data.FAQQ1: Are you factory?A: Yes, we are factory. We have world-leading manufacturing facilities which can meet different levels of product.Q2: What's your MOQA: MOQ. 1B: Customized products: Depend on different products.Q3: How long is your warranty?A: Guarantee for 12 months from the date of shipment.Q4: Could you be the OEM for the customer?A: No problem, we have quite rich experience for world famous brands for dozens of years. Q5: What's your delivery time?A: Small standard products are always in stock.B: Big-sized products deliver in 15-20 days.C: Customized product delivery depends on different products.Q6: What are your terms of payment?A: Small Amount: T/T 100% in Advance.B: Large Amount: T/T 30% as a deposit, and 70% before delivery. We'll show you the photos of the products and packages before you pay the balance.Q7: May I visit your factory?A: Sure. Our factory is in Xinxiang City, Henan province, around 1.5 hours from Xinzheng Airport.The address is Liudao Industry Park, Changzhou City, Jiangsu Province, China.1. 5-hour train from Shanghai to our factory;2. A 3-hour airplane flight from Guangzhou city /Beijing city to our factory.Q8: How do you make our business long-term and good relationship?A: We keep excellent quality, thoughtful after-sales service, and competitive prices to ensure our customers' benefit.B: We respect every customer as our friend, and we sincerely do business and make friends with them, no matter where they come from

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