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Auto Size Changing Cold Roll Framing Machine Sfs-75-160t for 1-5 Storey Residential Housel1
Building Material Making MachineryRoll Forming MachineAuto Size Changing Machine
Frametec (Xiamen) Building Technology Co., Ltd.
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Product Description AUTO SIZE CHANGING COLD Roll Framing Machine SFS-75-160T Product DescriptionI. Specifications Machine Quick DetailsModel number: SFS-75-160TCondition: NewType: LGS machineBrand Name: FrametecThickness: 0.8-1.6mmControl System: PC controlWarranty: 1 yearPlace of Origin: China1) Profile width: 3"/3.5"/3.625"/4"/5.5"/6"2) Profile flange: 1 1/4 " / 1 5/8" / 2"3) Profile thickness: 22 gauge to 16 gauge4) Material : galvanized coil sheets: ASTM A1003 & ASTM A6535) Max yield: 80ksi at 1.6 mm (16ga) material thickness.The range of web size is 3" to 6" (75-160mm). It is divided into 4 areas: 3"-3 5/8", 3 5/8"-4"mm, 4"- 5.5"mm, 5.5"-6". Each of the 4 areas will have related chamfer cut tooling and notch cut tooling. So this machine can be easily exchange punch tools when produce difference size of steel profile.II. Machine ComponentsHydraulic de-coiler ------------------------------------------------------------------- 1 setLeveling Device ----------------------------------------------------------------------- 1 setPre-punching Device --------------------------------------------------------------- 1 setRoll Forming System --------------------------------------------------------------- 1setPost-punching Device -------------------------------------------------------------- 1 setCutting Device ----------------------------------------------------------------------- 1 setPLC Control System ----------------------------------------------------------------- 1 setOut-let Table -------------------------------------------------------------------------- 1 setFactory & workflowIII. Flow ChartThe flow chart is showing below.De-coiler→ Leveling Device→ Pre-punching Device→ Roll Forming System→ Post-punching Device→ Cutting Device →Out-let tableIV. Machine Pictures V. Technology ParametersThe weight of the Machine: About 10 TonsThe total dimension with un-coiler, Out-let Table is: (length) 16m x (width) 1.71m x (height) 2m.The dimension of forming parts: (length) 8m x (width) 1.71m x (height) 2m. 1)Hydraulic de-coiler (The hydraulic de-coiler is excluded in this quote)De-coiler Type: Hydraulic auto de-coiler Weight capacity: Max 5.0TDiameter of inner: 480-510mmDiameter of outer: 800mmMotor power: 3.0Kw,60Hz, 380V(Customized)Control type: Electric button controlFunction: Auto rotation feed sheets into roll forming parts. Semi auto for loosening and tightening coilWeight of de-coiler: 1000KGS.Side Locks provided on de-coiler to fix coil.2) PunchingAll punching dies are made from Cr12. Driven by hydraulic station. Holes parameter are able to set by PLC, Including Punching length and numbers.Four leveling devices is used to fasten the raw material. When punching system is on working, the raw material will be fixed tightly by leveling device to ensure the job precision. Hydraulic station: 11 kw + fan cooling systemDriven by servo motor. Hole Type: a. Right flange punching b. Left flange punching c. Web triple holed. Bolt hole e. Online-swagef. Truss cut h. Web notchi. Dimple j. Service hole k. Lip cutPre-punching holes: 1,2,3,4,6,7,9,10Post-punching holes: 5,6,7,81. Punching precision within +/-1mm2. After hole punching, raw material will be driven into roll forming system.3) Rolling Forming SystemMain motor type: 3 phasesMain motor power: 15Kw, 60Hz, 380V (suits Australian power requirements)Servo motor brand: INNOVANCESpeed of forming: 25m/minComprehensive speed: 5-12m/minRoller: 17 groups rollers. Roller Material is Cr12 mould steel being quenched treatment, with digital-controlled procession. This ensure rollers are all on good condition and long life.Shaft & Frame: Shafts of rollers are tooled by grinding machine for two times to ensure the precision of final product.4) Changing SizeFull-automatic (change sizes by PC control system) Machine is designed to change profile size within 1 minutes. This type of system is easy to operate. Only need to set the profile specs on the control panel, the roller stands will move in and out automatically.Size range: Web: 3" -6" Flange: 1 1/4", 1 5/8", 2"Lip: 5/16" - 3/5"Motor power: 0.75kw, 380v, 60Hz, totally 2 sets. 5) Hydraulic CutterCutting material: Cr12 Cr12MoV Cr12(total three blades)Hydraulic motor power: 11KWHydraulic Pressure: 16Mpa6) Out-let Table4 meter material receiving table, with a stacking platform.To consider easy for shipment. The components of Out-let Table will be well packaged and will be installed at Buyer's warehouse.7) Safety Guard: Safety Guard covers the whole machine to ensure worker's safe.Each parts of safety guard is linked with lock. Safety switch is available to stop machine when safety guard is open. 8) PC control system LG-R1.The control system has capacity to program production CNC by inputing Dahe's TXT to CSV format and connect with machine directly. It can control machine auto-running and running status dynamically, including punching, cutting and size changing. Manual length/punching program of productionThe computer can control production line including leveling, punching, cutting, conveyer table and roll forming station. Speed of the machine can be adjusted.The choice production data can be showed on screen.9) Profile image and application10) Our FactoryWhy Choose us:13+ years manufacturing experience in CZ purlin roll formerCompetitive price and good qualityOne year free warranty Fast response of after sale serviceAuto web size changing from 80mm to 350mm in 2 minutesCan be customized by clients' requirementsEasy operate and easy to maintainSelf-developed of post cutter, one blade to cutter all size of final product
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