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Arms Straight Resin Sand Sand Mixer1
Metallic Processing MachineryResin Sand MixerSelf-Hardening Sand Mixer
Qingdao Ding Li Machinery Co., Ltd.
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Product DescriptionProduct DescriptionProduct Description of S25 Series Twin-Arm Continuous Sand MixerThe S25 Series Twin-Arm Continuous Sand Mixer is a high-performance, fully automatic resin sand mixing machine designed for modern, high-efficiency foundry production. It is suitable for preparing molding sand for furan-coated sand, hot-box, and cold-box processes. With a twin-mixing-arm alternating operation and continuous sand discharge design, it ensures uniform mixing, stable sand output, and outstanding efficiency. It is widely used in core and mold production for high-precision castings in automotive, engine, valve, pump, and aerospace industries.Integrating sand conveying, resin dosing, hardener metering, high-speed mixing, automatic chamber cleaning, and PLC intelligent control, this machine enables fully automatic and continuous operation from raw materials to mixed sand—making it a core component of intelligent and green foundry production lines.Working PrincipleThe S25 Series operates on a twin-mixing-chamber alternating cycle:Arm #1 in Operation: Base sand, resin, and hardener are fed into the first mixing chamber in precise ratios and thoroughly mixed by high-speed rotating blades. The mixed sand is continuously discharged to the core shooter.Arm #2 in Preparation: While Arm #1 is operating, Arm #2 completes chamber cleaning and material metering, ready for immediate use.Automatic Switching: When Arm #1 finishes its discharge cycle, the system automatically switches to Arm #2. Arm #1 then enters cleaning and preparation mode—ensuring seamless continuous sand output.Key FeaturesTwin-Arm Alternating, Continuous DischargeUnique dual-chamber design enables seamless "operation-preparation" switching, with sand output up to 8–25 tons/hour, meeting continuous sand supply for large-scale production lines.Uniform Mixing, Stable QualityHigh-speed twin-rotor counter-flow agitation provides strong shearing force, short mixing time (≤15 sec), high resin coating efficiency, excellent sand flowability, and consistent core strength.Precise Metering, Intelligent ControlResin and hardener are dosed via high-precision gear pumps + mass flow meters with closed-loop control, achieving ±1% accuracy. Supports recipe storage, automatic recall, and remote monitoring.Automatic Chamber Cleaning, Anti-CuringBefore each switch, the mixing chamber is automatically sprayed with cleaning fluid (e.g., release agent or dedicated cleaner) to remove residual resin and prevent curing blockage—ensuring long-term reliability.Modular Design, Easy MaintenanceWear-prone parts (arms, blades, liners) made of wear-resistant alloy for long life and easy replacement. Rational layout with ample maintenance space reduces downtime and costs.Fully Enclosed, Eco-SafeFully enclosed operation with dust extraction ports effectively controls dust and VOC emissions—compliant with GB, EU, OSHA, and other occupational health and environmental standards.Main Technical SpecificationsParameterSpecificationModelS255/S258/S2510/S2515/S2520/S2530 Classified by output capacityOutput Capacity3-30tons/hourMixing Time≤15 secondsResin Accuracy±1%Hardener Accuracy±1%Control SystemPLC + HMI + SCADA (optional)Recipe Storage≥20 setsTotal Motor Power35kw-75kw Depending on modelAir Requirement0.6 MPa, 1.5 m3/minWeight4,500 ~ 8,000 kgSuitable SandsFuran-coated, hot-box, cold-box, sodium silicate sands, etc.Typical ApplicationsContinuous production of engine blocks, heads, and intake manifoldsAutomated core making lines for large valves, pumps, and impellersMass production of resin sand cores for rail and wind power castingsCore mixing equipment for new smart foundriesRetrofit projects for replacing old batch mixersQingdao Dingli Machinery Co., Ltd.Qingdao Dingli Machinery Co., Ltd. is a company specializing in the production of casting machinery. It mainly manufactures and processes equipment for casting clay sand, resin sand, coated sand, wet sand drying, lost foam casting, sodium silicate sand, etc. It can undertake various turnkey projects, including the design, manufacturing, installation and commissioning of mechanical sand treatment. Our factory has strong technical strength and advanced processing equipment. We have long-term and close technical cooperation with many senior experts and scholars from domestic universities and research institutions. We can provide users with high-performance, reliable products and satisfactory services.Our company adheres to the principles of promoting enterprise development through technology, prioritizing quality, continuous improvement and customer satisfaction. We are willing to sincerely cooperate with friends from all walks of life and achieve common prosperity.Our company mainly undertakes the following projects:20-180t/h mechanized clay sand processing production line and single machine equipment turnkey project.Annual production of 1000 to 20,000 tons of consolidated resin sand casting mechanized production line and single machine equipment turnkey project.Annual production of 3,000 to 10,000 tons of hot processing coated sand complete equipment and single machine equipment turnkey project.Annual production of 3,000 to 7,000 tons of hot coated sand regeneration complete equipment and single machine equipment turnkey project.5-15t/h sodium silicate mechanical production line and single machine equipment turnkey project.5-30t/h three-stage sand drying equipment and single machine equipment turnkey project.5-40t/h lost foam casting complete equipment and single machine equipment turnkey project.Various shot blasting cleaning equipment, lifting equipment, conveying equipment, cooling equipment, magnetic separation equipment, environmental protection dust removal equipment.Welcome to contact us~
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