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Custom CNC Machined Aluminum Solutions for Medical Equipment1
Metallic Processing MachineryHigh-Precision Aluminum ComponentsCNC Machined Components
Suzhou Provence Precision Manufacturing Co., Ltd.
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Product Description Product DescriptionCNC MACHINING SERVICEHigh Precision Machining Capabilities:Unlock unparalleled precision for your projects with our bespoke CNC parts machining service. Experience the pinnacle of advanced high-tech precision with our diverse capabilities, including broaching, drilling, etching, laser machining, milling, turning, and wire EDM. Trust us to propel your projects to extraordinary levels of accuracy and excellence.Material Variety:Discover our vast selection of materials designed to fulfill an extensive range of requirements through our adaptable services. From the unyielding strength of stainless steel and the lightweight versatility of aluminum to the sophisticated allure of brass, the enduring durability of bronze, the superior conductivity of copper, the formidable toughness of hardened metals, the luxurious appeal of refined precious metals, and a comprehensive collection of steel alloys, we adeptly accommodate our clients' diverse needs with remarkable flexibility.Customization Options:Embrace the freedom of customized solutions through our extensive range of options, allowing you to define size and color to perfectly align with your unique vision. Partner with our committed team to bring your distinct designs and preferences to fruition with precision and skill, ensuring your vision is meticulously realized.Rapid Prototyping and OEM Service:Embark on a journey into the forefront of manufacturing innovation with our state-of-the-art rapid prototyping and OEM services. Our synergistic approach ensures the seamless design, development, and production of custom parts tailored to your exact specifications. Partner with us to achieve exceptional outcomes intricately crafted to meet your precise requirements.Product ParametersCNC MACHINING SERVICEModel NOCustomizedProduction TypeMass ProductionMax Working Size2000*1600*1000mmQC Control100%Inspection Before ShipmentDrawing FormatStep/STP/Lgs/X- T/StI/CAD/Pdf/DwgRoughnessRa0.2-Ra3.2(Custom Available)OEM/ODMProfessional OEM ODM Custom Metal FabricationSurface FinishSandblasting,Anodizing,Plating,Polishing,EtcTolerance0.01+/-0.005Mm(Custom Available)Equipment3/4/5 Axis Center Machining/Milling/Lathe,EtcTransport PackageAccording To Customer RequestedTrademarkCustomizedHS Code7601101000 ExamineComplete Inspection Lab With Micrometer, Optical Comparator, Caliper Vernier, CMMSurface TreatmentAnodizing,Plating,Brushing,Sandblasting,PolishingMachining MethodCNC MachiningModel NoCustomDelivery TimeSample Day:Within 7 Days;Mass Production:15~45Size &ColorCustomized Size&ColorFeatureHigh PerformanceMaterial CapabilitiesAluminum,Brass,Stainless Steel,Steel Alloys,EtcServiceMachinging,Bending,Punching,Painting,EtcProduct TypeMedical PartsTypeAuto,Motorcycle,Industry,Electonic Medical,MachineSpecificationAccording To Customer RequestedOriginSuzhouProduction Capacity50000 PCSExamineDepth Caliper Vernier, General Protractor, Clock Gauge, Internal Centimeter MeterQuality Control SystemTypes of DetectionTesting ItemsTesting Methods/ToolsApplication ScenariosFeaturesDimensional InspectionLength, Diameter, Hole DiameterVernier Caliper, Micrometer, Internal Diameter GaugeRegular dimensional measurement of shaft and hole partsFast and cost - effective, with an accuracy of ±0.01 to 0.02 mm Complex contour dimensionsCoordinate Measuring Machine (CMM)Precision molds and complex curved surface partsHigh precision (±1 to 3 μm), capable of measuring three - dimensional geometric featuresGeometric Tolerance InspectionRoundness, CylindricityRoundness Tester, CMMBearings and precision shaft partsQuantifies shape errors with an accuracy of up to 0.1 μmMaterial Property TestingHardnessRockwell Hardness Tester, Vickers Hardness TesterHardness verification of heat - treated partsPartially destructive, requires a flat specimen surface Metallographic StructureMetallographic Microscope, Scanning Electron Microscope (SEM)Analysis of grain size and phase structure of materialsRequires specimen cutting, polishing and etchingFunctional TestingAssembly Clearance/Fit AccuracyFeeler Gauge, Pneumatic GaugeShaft - hole fit and gear meshing inspectionPneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing Dynamic Balance DetectionDynamic Balancing MachineHigh - speed rotating parts (impellers, flywheels)Quantifies the unbalance amount, requires setting the rotational speed and correction planeSpecial Process InspectionThread InspectionThread Gauge, Comprehensive Thread Measuring MachineBolts, Nuts, Threaded HolesGo - no - go gauges for quick inspection, CMM can measure all parameters Gear AccuracyGear Measuring Center, Double - Flank Meshing TesterGearbox gears and transmission gearsDetects tooth profile, tooth direction, cumulative pitch error, etc.Non - Destructive TestingInternal Defects (Porosity, Inclusions)X - ray Radiographic Testing (RT), Ultrasonic Testing (UT)Internal quality of castings and weldmentsRT is intuitive but costly, UT is suitable for thick - walled parts Surface Micro - CracksMagnetic Particle Testing (MT), Eddy Current Testing (ET)Surface/near - surface defects of ferromagnetic materialsMT has high sensitivity, ET is suitable for rapid detection of conductive materialsDetailed PhotosVARIETIES OF CNC MACHININGEmbark on a journey into the expansive universe of CNC machining, where a treasure trove of services showcases unparalleled engineering excellence. From the intricate artistry of CNC routing machines, crafted for the most detailed designs, to the groundbreaking precision offered by 5-axis CNC machining, renowned for sculpting complex geometries with exceptional accuracy, each service represents the pinnacle of cutting-edge innovation. The realm of CNC machining lathe operations stands as a bastion of symmetry and precision, essential for producing parts with impeccable balance. Additionally, the sphere of CNC plasma cutting and laser CNC cutting machines elevates precision to extraordinary levels, ensuring every cut is a masterpiece of accuracy and superior quality, masterfully tailored to suit a diverse array of materials.APPLICATIONS AND MATERIALSIn the expansive domain of diverse industries, CNC machining services emerge as indispensable allies, providing crucial support in the high-stakes aerospace sector, the ever-evolving automotive industry, and the critical medical field. The unmatched versatility of CNC technology allows for the proficient processing of a wide array of materials, including robust metals, adaptable plastics, and the inviting warmth of wood. Specialized services, such as CNC routing wood and CNC cutting machine wood, are at the heart of carpentry and woodworking, blending precision with creative design to breathe life into each project with exquisite finesse.FEATURES AND ADVANTAGESThe array of advantages presented by CNC machining services is nothing short of extraordinary. Leading this charge is the peerless precision and repeatability, meticulously crafting each component to meet the most stringent specifications. This is especially vital in operations like CNC cutting and CNC machining milling, where precision and accuracy are non-negotiable. Furthermore, the flexibility of CNC systems permits rapid and efficient design changes, significantly enhancing manufacturing agility and responsiveness.SELECTING THE IDEAL CNC MACHINING SERVICESelecting the perfect CNC service is an art, requiring an in-depth understanding of the project's specific nuances. Key considerations include the material type, part complexity, and desired finish, each critically influencing the decision to select services such as CNC routing, CNC turning, or laser CNC cutting. Evaluating the capabilities of the CNC machinery and the proficiency of its operators is vital to ensure the final product not only meets but exceeds the required specifications, attaining unparalleled excellence.MATERIALS UTILIZED IN CNC MACHINING MANUFACTURINGCNC machining manufacturers utilize a vast array of materials in their craft, with some of the most commonly employed being:Stainless Steel / Aluminum Alloys / Copper / Plastics / Titanium AlloysOur Advantages1. Advanced Equipment and Technology: At Suzhou Provence Precision Manufacturing Co., Ltd., we proudly present an extraordinary selection of state-of-the-art CNC machinery, meticulously sourced from the world's leading manufacturers. Our cutting-edge equipment, fortified with precision control systems, achieves micrometer-level accuracy with unmatched finesse. Among our remarkable innovations is the five-axis simultaneous machining center, a true masterpiece of modern engineering. This marvel seamlessly executes intricate, multi-faceted machining on even the most complex components. Not only does this elevate our machining efficiency and product quality, but it also sets an unparalleled standard within the industry.2. Professional Technical Team: Our esteemed team of engineers and technicians is a powerhouse of unmatched capability, boasting over a decade of hands-on expertise. Each member has undergone rigorous professional training, cultivating a deep proficiency in CNC machining processes. Whether tasked with standard component fabrication or the complex crafting of high-precision parts, their exceptional skills and comprehensive knowledge ensure flawless execution at every stage, consistently delivering excellence in every project.3. Customization Service Capability: Perfectly aligned with the unique needs of our diverse clientele, we offer extraordinary customization service capabilities. Engaging from the initial design phase, we utilize advanced CAD/CAM technologies to create designs meticulously tailored to your exact specifications and drawings. Whether a single bespoke solution or a varied range of small-batch production is required, our dynamic approach ensures the precision and flexibility needed to meet your unique demands with unmatched accuracy and sophistication.4. High Quality Control: Our unwavering commitment to excellence is exemplified by our rigorous quality control system. From raw material acquisition to finished product delivery, each stage undergoes thorough inspection. We employ advanced tools, such as coordinate measuring machines, for real-time dimension and surface quality analysis. Through continual enhancement of our quality management protocols, we maintain a product qualification rate that consistently exceeds 99%, providing our clients with unrivaled product reliability and peace of mind.5. Efficient Production and Delivery: Our meticulously refined production processes, augmented by an intelligent management system, ensure precise scheduling and execution efficiency. While unwaveringly maintaining quality oversight, we've significantly reduced production cycles. Coupled with our streamlined supply chain and logistics framework, we guarantee timely and secure product delivery, empowering you to achieve a decisive competitive advantage in the marketplace.FAQQ1: What materials do you machine?A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin?, Duration, PAI?, ETFE, FEP, Fluorosint?, Halar?, Kynar?, Neoflon?, Nylatron?, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon?, Ryton?, Semitron?, Techtron?, Tefzel?, Torlon?, Turcite?, UHMW, Ultem?, Vespel?, Kel-F?High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q2: What kind of machines do you have?A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q3: I need a CNC machining quote; what kind of machining services do you offer?A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ4: What are your hours of operation?A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ5: Which industries use your CNC machine shop services?A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q6: What type of files do you accept?We accept different computer drawing file formats:-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above-For Autocad users, DXF/DWG files will work fineHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ7: What is your lead time?A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ8: Do you accept small-quantity jobs?A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ10: Why do you need to design and machine a work-holding component to machine my parts?A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.
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