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Automatic Cylinderliner Centrifugal Casting Machine1
Metallic Processing MachineryDry Cylinder LinerDiesel Engine Cylinder Sleeve
Jinan Weltop Machinery Equipment Co., Ltd.
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Product DescriptionCompany ProfileWELTOP MACHINERYWELTOP is the industry leader in foundry machinery, offering world-class, top-quality products.We are proud to say that we have well-eared an excellent reputation as the best in our field.With over two decades of experience, we consistently deliver exceptional results.We have a strong and loyal client base that continuously trusts and is satisfied with our expertise and capabilities. Our company is headquartered in Jinan, Shandong Province. Revolutionize Your Cylinder Liner ProductionRevolutionize Your Cylinder Liner ProductionOur advanced rotary centrifugal casting machine delivers unparalleled consistency and efficiency for high-volume cylinder liner manufacturing. Integrating multiple processing stations within a compact footprint, this fully automated system eliminates human factor variability while achieving exceptional metallurgical quality.Precision Automation FeaturesHigh-Performance Casting HostsCantilever design with vibration-damping cast iron bearing housingAC vector-controlled motors (5.5kW) with infinite variable speed (0-1600 rpm)Precision V-belt drive ensures <0.1mm radial runout at full speedInstant braking system minimizes cycle timesIntelligent Rotary TransferServo-controlled turntable (4kW drive)Rapid, smooth indexing with absolute positioning accuracyAutomated Mold PreparationSelf-Adjusting Cleaning System:? Interchangeable brush heads for ?120-420mm molds? Axial traversing cleaning cart with integrated dust extractionMulti-Zone Coating Control:? Servo-driven spray bar with 3 programmable speed segments? Precision coating thickness control for optimal thermal managementActive Thermal RegulationAxially distributed cooling nozzlesReal-time mold temperature monitoringPrevents coating defects (blistering/whitening) and extends mold lifeRobotic Extraction SystemElectro-pneumatic extraction clawsDamage-free casting removalPrecision Pouring SystemDual-station pouring ladle with weight-controlled dispensingReal-time iron weight display (±0.5% accuracy)Batch consistency reporting with printed recordsQuality Assurance TechnologyPLC-controlled process monitoring with HMI interfaceContinuous parameter recording (temperature/speed/weight)Multi-stage safety interlocks (overload/overcurrent)Recipe management for different liner specifications (300-600mm length)Operational AdvantagesIdeal ApplicationCore System Architecture80%+ Quality Consistency: Eliminates human parameter variationCompact Footprint: 25% smaller than conventional linesMinimal Labor: just 2 techniciansMold Life Extension: Precision thermal control increases mold durability by 40%Flexible Production: Quick-change tooling accommodates multiple liner dimensionsHigh-volume production of premium-grade cylinder liners for:? Heavy-duty diesel engines? Automotive powertrains? Marine and industrial enginesProcessing Platform: 8 casting hosts radially arranged on a ?2500mm turntableIntegrated Auxiliary Stations: 4 fixed peripheral stations performing dedicated operationsSequential Processing: Each host rotates through cleaning, spraying, pouring, and extraction stationsPackaging & ShippingNO.ParameterValuesUnitTurntable diameter2500mm2Number of station8Rotation power of motor4Kw4Mold rotation diameterΦ420mm5Casting maximum diameterΦ120mm6Casting maximum length300-600mm7Speed of mold0--1600rpm8Main machine power of motor5.5Kw9Centre-to-centre spacing between the ground and mold1000mm10Total power of the machine55Kw
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