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China Simvaco Advanced Roll to Roll Pecvd Vacuum Coating Machine for High Barrier Films1 Products Supplier or Manufacturer.
Metallic Processing MachineryPecvd Coating MachineRoll to Roll Coating Machine
Zhejiang Shengbo Intelligent Equipment Co., Ltd.
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Product Description SIMVACO Roll-to-Roll PECVD Coating Equipment for High Barrier Packaging FilmsSIMVACO's high-performance Roll-to-Roll Plasma Enhanced Chemical Vapor Deposition (PECVD) system is engineered for the continuous and uniform deposition of functional thin films on flexible packaging substrates. This advanced coating solution is tailored for high-barrier applications, offering enhanced protection against moisture, oxygen, and other environmental factors - making it ideal for the food, pharmaceutical, and specialty packaging industries.Advanced Pre-Treatment with Ion Source CleaningTo ensure optimal surface conditions prior to coating, the system integrates a high-efficiency ion source cleaning unit:Surface Decontamination: Ion bombardment effectively removes microscopic contaminants, improving coating adhesion and film performance.Enhanced Surface Activation: Pre-treatment activates the surface energy of substrates, enabling stronger molecular bonding during film growth.Vacuum-Controlled Cleaning Environment: Conducted under vacuum to avoid recontamination, the process guarantees a pristine surface before PECVD deposition.Key System AdvantagesThe SIMVACO Roll-to-Roll PECVD machine is designed for high-throughput manufacturing with precise control over deposition quality:Exceptional Coating Uniformity: Achieves coating variation of less than ±5% across the substrate surface.Multi-Layer Barrier Architecture: Supports sandwich-structured film deposition to enhance barrier effectiveness against water vapor and gases.Versatile Substrate Support: Suitable for flexible films such as PET, PP, PE, and metalized films used in advanced packaging applications.High Production Efficiency: Engineered for scalable operation with consistent results in high-volume manufacturing environments.Real-Time Process Monitoring: In-situ controls ensure stable plasma conditions and precise thickness regulation.Technical SpecificationsParameterDetailsCoating TechnologyRoll-to-Roll PECVDSubstrate TypesFlexible plastic films (PET, PP, PE), metalized filmsCoating Uniformity< ±5% variation across substrateControl SystemReal-time deposition monitoring and plasma stabilizationStandard Width1500 mm (custom sizes available)Deposition MaterialsSiloxane-based and other barrier-grade precursorsFilm StructureMulti-layer (sandwich) configuration for enhanced barrier effectsApplicationsHigh-barrier films, protective coatings, functional packaging filmsApplication FieldsHigh Barrier Films: Designed to block moisture, oxygen, and UV radiation, extending shelf life for perishable goods.Protective Surface Coatings: Enhances film durability and environmental resistance with ultra-thin layers.Functional Coatings: Supports anti-static, anti-scratch, and specialty surface treatments tailored for packaging.Decorative and Optical Films: Offers transparent or reflective coatings for visual enhancement and branding. Why Choose SIMVACO?Cutting-Edge Technology: Our PECVD systems use the latest plasma-enhanced chemical vapor deposition technology, providing superior coating precision and high-performance barrier layers.Customization: We offer tailor-made solutions for different substrates and coating requirements, ensuring a perfect fit for your manufacturing process.Scalability & Efficiency: Designed for both small and large-scale production, our machines offer energy-efficient operations without compromising performance.Reliability: With years of expertise in the vacuum coating industry, SIMVACO is trusted by leading manufacturers worldwide for delivering durable, high-quality equipment.Comprehensive Support: From installation to maintenance, SIMVACO offers full-service support, ensuring that your production line runs smoothly and efficiently. Contact SIMVACOFor more information about our Roll-to-Roll PECVD Coating Equipment or to discuss your specific requirements, please don't hesitate to get in touch with us.Let SIMVACO help you revolutionize your packaging production process with cutting-edge technology and reliable solutions.
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