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Smac High Precision Good Quality H Type Fin Press Line1
Machine ToolsPress LinePress
SJR Machinery Limited
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Product Description H Type Fin Press Line KCPC 65The buyer purchases the high-speed fin stamping automatic production line from the seller. Through friendly negotiation, both parties reach the following agreement as the detailed data of equipment design, manufacture, acceptance and after-sales service.Equipment Configuration (determined by the customer):No.ItemSpecification1Fin ShapeΦ15.88×40×35mm×12Row×1P2Foil Width480mm3Suction ModeConventional Cantilever4Suction FanSingle Fan5Suction LengthMin: 200mm, Max: 2000mm6Stacking Mode2 Position Rotary Staker with up and down7Stacking Height1070mm8Decoiler ModeSingle Hydraulic Expanding Mode9Coil SizeΦ150mm×Φ1000mm10Max Coil Width≤560mm11Feeding DirectionFrom Right Side (as drawings confirmation)12Oil Passing DeviceWool Felt13Waste Collection DeviceScrap Removing Unit14Feeding ModeServo Motor Type15Fixing WayAnti Vibration PadMain Parameter:ItemUnitZPCP 65 (Double Cranks)Nominal PressurekN650Stroke of Slidemm40Strokespm150-300Die Heightmm260-310Slide Lifting Heightmm80Bottom Size of Slide (L×W)mm1100×890Size of Table (L×W×Thickness)mm1600×900Width of Materialmm550Sucking Lengthmm2000mm (Rotary Type)Collection Height of MaterialmmNormal 750mm, Lift 1070mmInner Diameter of Material RollingmmΦ75 and Φ150 both are OKOuter Diameter of Material RollingmmΦ1100Main Motor PowerkW11Overall Dimension (L×W×H)mm10000×4000×3200Total Weight (Approx.)kg14000Overview of Composition:ZCPC series H type fins press line for the punching of air conditioner fins is specially intended for meeting the requirements of air conditioner fins. Equipped with optional die change system photoelectric protector. Buttons, indicators, AC contactors, air circuit breakers and other controlling devices are imported from international brand. Controlled by PLC with international brand. The line is mainly consists of Decoiler, Oil Tank, Air Feeder, Fin Press, Suction Unit, Stacker and Relevant Electrical Control System. The PLC, counter and contact point free cam controller are all imported, which meet the requirements of counting the fins cut collected as well as the function of progress change. Main Structure Features:Composition: Decoiler, Oil Tank, Air Feeder, Fin Press, Suction Unit and Stacker, Electric Control System, Air System, Hydraulic System.The slide of power press has hydro-lifting function which will be convenient for dies installation/commissioning. Power press speed & vacuum stacker is controlled by converter.Collector has protecting system for fault operation no material warning, no oil warning.Hydraulic overload protection for main machine.Equipped with hydraulic rapid-dies changing device, making dies change more quickly and convenient. (Fin Die change device)Machine-human interface and PLC electrical control system ensuring the reliable operation of the automatic punching. High Speed Precision Press (Fin Press):For the height and stiffness design of closed punch press, the optimal frame structure is obtained by multiple finite element analysis with Pro/E three-dimensional software, and the residual internal stress is eliminated by secondary heat treatment.The use of NSK high bearing and high-precision support spindle bearing and spindle dynamic balance mechanism in Japan ensures the accuracy of bottom dead center.The slider is designed with high rigidity and lightweight, and adopts eight side guide and needle roller gap-less guide rail to ensure high guidance accuracy, strong anti eccentric load capacity and prolong the service life of the die.The hydraulic cylinder installed in the slider plays the role of overload protection during the operation of the punch, protects the safety of the punch and die, and has the function of die lifting. The hydraulic cylinder has excellent dust-proof performance, which greatly improves the service life of the hydraulic cylinder.Japan IHI automatic lubrication centralized oil supply system is adopted, with oil circuit alarm function to ensure the smooth operation of the punch.Dry pneumatic clutch brake is adopted, with low noise and convenient maintenance.The combination of variable frequency motor and frequency converter has the advantages of low noise, low consumption and energy saving. Discharge Device:The single arm suspension internal expansion structure is adopted, and the material is loaded on one side. The device can automatically release the material into the punch die.Tighten or loosen the inner ring of the coil through the hydraulic system.It uses a drum to clamp and discharge materials. The rear drum is a steel drum wrapped with wear-resistant polyurethane, and the front drum is a steel drum with chrome plated surface.Photoelectric sensor controls stop and discharge, with no material detection and material tension detection.Adopt eccentric locking clamping rubber roller structure, which is convenient for refueling operation.Loading direction: load in the same direction as the operating wheel. Material Oil Lubrication Device:Oil tank immersion lubrication is adopted, with roller guide at the inlet and two rollers and felt pressing at the outlet, so as to scrape off the excess lubricating oil and reduce the run out of aluminum foil.The amount of lubricating oil on the material can be adjusted with the adjusting screw between the two rollers at the outlet.The inlet and outlet of the lubricating oil tank are equipped with adjusting devices to adapt to the aluminum foil with different widths entering the mold through the lubricating oil tank.The oil tank is equipped with a liquid level gauge to display the oil level. Quick Die Changing Device:The rapid die change device is composed of a die change base connected with the working table of the punch and a die change trolley that can move quickly on the die change base. It can quickly and accurately disassemble and install the die.The quick mold change trolley is equipped with industrial castors, and the installation with the body is side installation, which is convenient for the push in and push out of the mold change trolley.The oil tank is removed by rotating the cantilever installed on the fuselage. When the oil tank is removed, it is not necessary to disassemble the air circuit and circuit.The pneumatic system and main hydraulic control system are integrated on the die change trolley to facilitate integrated control and observation. Pulling Device (Single Double Jump) Servo Motor:Adjust the drawing length of the die through the eccentric disc installed on the transmission output shaft of the punch.By setting parameters through the man-machine interface and controlling the action of single and double jump cylinders, the conversion between single hole stepping and double hole stepping can be realized. The standard conversion is that 1/2, 2/3 and 3/4 can be switched during material feeding.The single and double jump cylinder is installed on the pull rod, with simple structure, few transmission parts, small clearance and stable pull. Suction Device:Suction is vacuum adsorption and self weight blanking. The opening and closing of air valve driven by air cylinder are used to control adsorption and blanking.The opening and closing of damper are controlled by PLC through solenoid valve, and the opening and closing angle can be adjusted in man-machine interface.The whole device can be adjusted up and down, left and right, before and after adjustment, so as to adapt to different feeding line height and different length mold.The fan of the material suction device is controlled by frequency converter, and the adsorption force is adjusted according to the requirements of different sheet types.The cantilever suction adopts a special damping pad to isolate the vibration of the punch die during operation, so that the suction is more stable and the operation space is larger. Stacking Device:Device for orderly stacking stamped fins through aggregate needle.Each set of two sets of aggregate needles can be adjusted back and forth to suit different lengths of fins.The aggregate is moved by two station air cylinder to realize one station aggregate and one station reclaiming.High rigidity two station rotation to realize one station aggregate and one station reclaim. Waste Collection Device:The fan blows the waste in the waste hopper into the waste box through special pipes. Electrical System:The electrical box, station box and operation box are sliding type.The production line adopts integrated control of PLC, man-machine interface, rotary encoder and relevant electrical components, with convenient and efficient operation.Stamping can be operated by inching, single and continuous operation. When the fins accumulate to the set number, the punch can stop automatically.The man-machine interface can display the stamping angle, punching times, number of fin holes and number of lamination. In the man-machine interface, it can carry out single and two-step setting, special-shaped cutting setting, sheet type storage and other operations.The man-machine interface can store the parameter settings of 20 fin specifications.The production line has automatic shutdown alarm for lack of oil, shutdown alarm for low air pressure, automatic emergency shutdown alarm for pressure overload, automatic shutdown alarm for aggregate blockage, no material detection alarm, material tension detection alarm, emergency stop alarm, grating protection alarm (optional), volatile oil-free alarm (optional) and over current protection. The above alarms can be displayed in the man-machine interface. Pneumatic Hydraulic System:The air circuit system is mainly composed of air source purification elements, pneumatic solenoid valves, cylinders and other pneumatic elements.Compressed air pressure: 0.6MPa (±10%).Amount of compressed air used: 0.7m3/min.The hydraulic system is mainly composed of motor, hydraulic pump, oil tank, hydraulic solenoid valve, oil cylinder and other hydraulic components.Main Components:No.ItemBrand /Origin1PLCJapan Mitsubishi2Man-machine InterfaceKINCO3Main Motor InverterSchneider4Rotary EncoderMitsubishi5Main MotorSiemens6Double Solenoid ValveJapan TACO7Pneumatic Solenoid ValveSMC8Spindle BearingJapan NSK9Automatic Lubricating Oil PumpJapan IHI10Balance Oil FeederJapan11Main Clutch BrakeOMPI (OEM)12Electrical ComponentsSchneider/LS/IDEC/OMRONInspection Standard:High Speed Precision Punch Precision GB (JIS) Class I:The parallelism between the lower plane of the slider and the upper plane of the worktable shall be ≤ 0.05mm in the left and right directions and ≤ 0.05mm in the front and rear directions.The perpendicularity of the slider stroke to the upper plane of the workbench shall be ≤ 0.015mm in the left and right directions and ≤ 0.01mm in the front and rear directions. All actions of the production line operate normally without jamming. The hydraulic and pneumatic systems have no leakage.The connection and installation of equipment and molds shall be directly contacted by the seller and the molder to ensure the reliable and stable operation of the whole production line. Attached Spare Parts (not included on the machine as standard):10pcs Aggregate NeedlesToolbox (including common tools). A copy of operation manual shall be provided with the machine (the manual includes the following contents).Structure and Adjustment Method:Lubrication of production line.Operation procedures and safety precautions of the production line.Maintenance:Faults and Troubleshooting.Electrical Schematic Diagram, Pneumatic Schematic Diagram, Hydraulic Schematic Diagram and Foundation Diagram. The color of the production line is sky blue, and other matching colors are used for the electric control box and some protective areas to ensure the overall effect of the whole production line. (customized according to customer requirements) 15 days before the delivery date, the buyer shall provide commissioning materials of more than 80kg and volatile oil, transport them to the seller's factory, and return them to the buyer together with the equipment after commissioning. The acceptance shall be conducted at the seller's production site, subject to meeting the requirements of this technical agreement and producing qualified products.After Sales Services:In the warranty period, spares are free of cost (except the user improper use). After the expiry of the warranty, the seller supplies the spares at the cost price. Work range division: the seller will be ship the qualified equipment to the buyer, the buyer is responsible for equipment unloading, put in place and the machine outside water, electricity, gas pipeline installation, the seller is responsible for the installation and commissioning, to train the operator the maintenance, principle of equipment, daily operations, common fault repair, safety precautions, daily maintenance and other aspects of knowledge. Warranty: 15 Months after commissioning:If the machine has big design or manufacturing problem, the seller will bear all the cost for repairing the machines ( Include the transportation, spare parts cost, worker cost and other associated costs).If the machine has quality problem with spare parts, the seller will send the spare parts to be change the broken parts for free.If the spare parts are broken by operator's mistake, the seller will send the broken parts to the customer, but customer needs to bear the material cost and transportation cost.If the machine has a big problem due to operator's mistake, the seller will arrange the engineer to go and repair the machine, but the buyer need to bear all the cost for repairing the machines (Include the transportation, spare parts cost, Worker cost).
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