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Custom Precision CNC Machined Aluminum Parts for Semiconductor Applications¹

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Product Description Product DescriptionSHEET METAL SERVICEHigh Precision Fabrication Services: Our state-of-the-art aluminum sheet metal fabrication service is a hallmark of precision and excellence, offering intricate cutting, precise bending, precision punching, and expert welding services. Perfectly tailored for a plethora of applications, we accommodate custom designs and sizes tailored to each client's unique specifications.Multi-Material Options: We are dedicated to addressing the diverse needs of our clientele by offering fabrication services across a spectrum of materials, including the ever-reliable 304 stainless steel, versatile 5052 aluminum, as well as brass, bronze, and copper. This ensures our clients have a vast array of choices for their projects.Customization and ODM/OEM Services: Our bespoke OEM and ODM services are designed to offer unparalleled customization of metal components, parts, and sheet metal fabrication. This dedication to meeting specific customer requirements positions us as the go-to partner for businesses in search of perfectly tailored solutions.Advanced Surface Treatment Options: Our comprehensive sheet metal fabrication service is complemented by a variety of advanced surface treatment options. These include anodizing for corrosion resistance, sandblasting for a smooth finish, powder coating for durability, and polishing for an enhanced aesthetic appeal, ensuring your finished products are both stunning and long-lasting.Product ParametersSHEET METALProduct NameCNC Punching Deep Drawn Automotive Auto Sheet Metal Precision Aluminum Stamping PartsProduction ProgressesPurchasing Raw Material / Do Inspection On Raw Material/ Make Mould/Make Samples / Inspection Samples/ Sample Approvel By Customer / Mass Production/ Surface Finishing/ Packing /Delivery.Tolerance0.8~2.0 mmMaterial SelectionSteel,Stainless Steel,Brass,Copper,Aluminum,Etc.Mainly Material Used As Below;1)Aluminum: 6061,6063,7075,60822)Stainless Steel: SUS303,SUS304,SUS316L,SUS4303)Steel: SPCC,SECC,SGCC And EctSurface TreatmentHeat Treatment /Mirror Polishing/Electronic Polishing / (Zinc, Nickel, Chrome, Tin, Brass, Gold, Silver, Titanium) Plating / Electrophoresis / Black Oxide / Hot-Dip Galvanizing / Powder Coating / Paint Coating / Blasting / Shot Blasting / Bead Basting / Anodizing / Phosphating / PAD Printing / Laser Etching / Dacromet Coating / Enamel.Payment TermsT/T, LCPacking DetailInner Packing: PE Bag / EPE Foam Packing / Anti-Rust Paper Packing / Blister / SMT / Vacuum Packing / Plastic Box Packing / Color Box Packing.Outer Packing: Stretch Film Packing / Carton / Pallet / Wood Case Or CustomizedServiceOEM/ODM Stamping ServiceTooling/Moulds Design And Make ServiceDrawing Format AccpetedSTEP,STP,GIS,CAD,PDF,DWG,DXF Etc Or Samples.Quality Control SystemTypes of DetectionTesting ItemsTesting Methods/ToolsApplication ScenariosFeaturesDimensional InspectionLength, Diameter, Hole DiameterVernier Caliper, Micrometer, Internal Diameter GaugeRegular dimensional measurement of shaft and hole partsFast and cost - effective, with an accuracy of ±0.01 to 0.02 mm Complex contour dimensionsCoordinate Measuring Machine (CMM)Precision molds and complex curved surface partsHigh precision (±1 to 3 μm), capable of measuring three - dimensional geometric featuresGeometric Tolerance InspectionRoundness, CylindricityRoundness Tester, CMMBearings and precision shaft partsQuantifies shape errors with an accuracy of up to 0.1 μmMaterial Property TestingHardnessRockwell Hardness Tester, Vickers Hardness TesterHardness verification of heat - treated partsPartially destructive, requires a flat specimen surface Metallographic StructureMetallographic Microscope, Scanning Electron Microscope (SEM)Analysis of grain size and phase structure of materialsRequires specimen cutting, polishing and etchingFunctional TestingAssembly Clearance/Fit AccuracyFeeler Gauge, Pneumatic GaugeShaft - hole fit and gear meshing inspectionPneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing Dynamic Balance DetectionDynamic Balancing MachineHigh - speed rotating parts (impellers, flywheels)Quantifies the unbalance amount, requires setting the rotational speed and correction planeSpecial Process InspectionThread InspectionThread Gauge, Comprehensive Thread Measuring MachineBolts, Nuts, Threaded HolesGo - no - go gauges for quick inspection, CMM can measure all parameters Gear AccuracyGear Measuring Center, Double - Flank Meshing TesterGearbox gears and transmission gearsDetects tooth profile, tooth direction, cumulative pitch error, etc.Non - Destructive TestingInternal Defects (Porosity, Inclusions)X - ray Radiographic Testing (RT), Ultrasonic Testing (UT)Internal quality of castings and weldmentsRT is intuitive but costly, UT is suitable for thick - walled parts Surface Micro - CracksMagnetic Particle Testing (MT), Eddy Current Testing (ET)Surface/near - surface defects of ferromagnetic materialsMT has high sensitivity, ET is suitable for rapid detection of conductive materialsDetailed PhotosCUSTOMIZED SOLUTIONSOur manufacturing services are meticulously crafted to cater to the unique needs of each customer. We offer an array of customizable sizes and a palette of vibrant colors, ensuring that every requirement is met with precision and flair.MATERIAL FLEXIBILITYOur expertise spans across a diverse range of materials, including the enduring strength of stainless steel, the versatile utility of carbon steel, the classic appeal of brass, among others. This flexibility ensures our products align seamlessly with a multitude of applications.COMPLIANCE AND CERTIFICATIONSAdhering strictly to industry standards, our products boast the prestigious SO/TS16949 certification. This stands as a testament to our unwavering commitment to quality and reliability, ensuring our clients receive nothing short of excellence.FINISHING OPTIONSWe offer a comprehensive suite of finishing options, from the sleek sheen of polishing to the subtle sophistication of brushing, and the vibrant durability of powder coating, all tailored to meet diverse aesthetic and functional demands.OEM ACCEPTANCEOur advanced manufacturing process is perfectly aligned with original equipment manufacturer (OEM) standards, facilitating a seamless integration into existing production lines and ensuring smooth operational continuity.Our Advantages1. Advanced Equipment and Technology: Our company is proud to harness a fleet of cutting-edge CNC machinery sourced globally, each fitted with ultra-precise control systems that deliver micrometer-level accuracy in machining. For instance, our state-of-the-art five-axis simultaneous machining center excels in executing multi-sided machining of intricate parts in a single seamless operation. This exceptional capability significantly boosts machining efficiency and quality, surpassing the standard industry benchmarks.2. Professional Technical Team: Boasting a formidable team of seasoned engineers and adept technicians, all rigorously trained and possessing an average of over a decade of hands-on experience, our technical team stands as a pillar of expertise. Their profound understanding of a wide array of CNC machining processes ensures that whether tackling the machining of standard components or the crafting of complex, high-precision parts, production proceeds smoothly underpinned by their adept knowledge and skills.3. Customization Service Capability: Recognizing the unique demands of every client, we pride ourselves on offering robust customization services. With active involvement from the design phase, we leverage sophisticated CAD/CAM technology to devise optimized designs based on clients' specifications and drawings, swiftly crafting bespoke machining solutions. Whether for single-piece customization or small-batch, multi-variety production, our nimble approach adeptly meets the varied and dynamic requirements of our clientele.4. High-Quality Control: We have instituted a comprehensive and stringent quality control protocol. Each stage, from the sourcing of raw materials to the final product dispatch, undergoes meticulous inspection. With the integration of cutting-edge inspection apparatus like coordinate measuring machines, we ensure real-time analysis and monitoring of product dimensional accuracy, surface quality, and more. Our relentless refinement of quality management processes consistently achieves a product qualification rate exceeding 99%, delivering exceptionally reliable and high-caliber products to our customers.5. Efficient Production and Delivery: Our production methodology is a testament to meticulous planning and optimization, complemented by a smart production management system that enables precise scheduling and high-efficiency execution of production plans. Coupled with stringent quality control, we've significantly reduced production cycles. Our efficient supply chain management and logistics distribution system ensure that products are delivered to customers promptly and securely, empowering them with a competitive market edge.FAQQ1: What materials do you machine?A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin?, Duration, PAI?, ETFE, FEP, Fluorosint?, Halar?, Kynar?, Neoflon?, Nylatron?, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon?, Ryton?, Semitron?, Techtron?, Tefzel?, Torlon?, Turcite?, UHMW, Ultem?, Vespel?, Kel-F?High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q2: What kind of machines do you have?A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q3: I need a CNC machining quote; what kind of machining services do you offer?A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ4: What are your hours of operation?A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ5: Which industries use your CNC machine shop services?A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q6: What type of files do you accept?We accept different computer drawing file formats:-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above-For Autocad users, DXF/DWG files will work fineHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ7: What is your lead time?A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ8: Do you accept small-quantity jobs?A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ10: Why do you need to design and machine a work-holding component to machine my parts?A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.

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