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Metal Mould Tools 3 Axis CNC Vertical Machining Metal Milling Machine Center1
CNC Machine Tools, Milling Machine Center, CNC Milling Machine Center
Shenyang Hike Intelligent Equipment Co., Ltd
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Product Description The optimized high-rigidity integral frame structure, combined with the patented Z-axis steel composite guide rail feeding system and customized high-rigidity spindle, significantly improves the rigidity and stability of the machine tool; the spindle drive uses a synchronous belt drive method, with a maximum torque of 354N.m, and a central water outlet function can be optionally equipped to meet the processing requirements of high efficiency and high stability. Core Features? High-strength load-bearing structureUsing a special alloy guide rail and rolling body composite structure to ensure that the machine tool maintains excellent rigidity under heavy cutting conditions, effectively suppressing processing vibration and deformation.? Precision Motion ControlUnique gap elimination and thermal compensation design achieve ultra-stable processing accuracy, especially suitable for long-term continuous production environments.? Dynamic Response OptimizationThe low-friction drive system works in synergy with intelligent vibration suppression technology, significantly improving the surface finish of complex curves. Core Advantages? Breakthrough in process capabilityWith the combined capabilities of heavy cutting and finishing, a single machine can complete the entire process from rough machining to ultra-fine machining.? Significant production efficiencyModular maintenance design significantly reduces downtime, and the upgrade of the lubrication system lowers long-term operating costs, making it suitable for large-scale production needs. Product ParametersVM series vertical machining centerProjectUnitVM850VM1161VM1370Workbench sizemm1100×5001300×6101500×700Workbench load-bearingkg60010001200Mechanical stroke X/Y/Zmm850/500/6101100/610/6501300/700/700Distance between the spindle end face and the worktablemm150-760150-800150-850Distance between spindle center and column protectionmm540630740Spindle taper hole specifications-BT40BT40BT50Spindle specifications-φ150φ150φ190Spindle drive method-direct connectiondirect connectiondirect connectionSpindle speedrpm800080008000Spindle power (continuous/maximum)kW15/18.5-15/18.515/18.5Main spindle torque (continuous/max)Nm143/236-143/236143/236Fast move speed X/Y/Zm/min36/36/3036/36/3024/24/24Rail type X/Y/Z-X, Y: roller guide, Z: steel composite guideX, Y: roller guide, Z: steel composite guideX, Y: roller guide, Z: steel composite guideTool magazine type-robotic armrobotic armrobotic armTool magazine capacity-242424Maximum tool diameter (neighbor/empty)mmφ75/φ125φ75/φ125φ125/φ250Maximum tool lengthmm250250300Maximum tool weightkg7715Positioning accuracy X/Y/Z (ISO 230-2)mm0.005/0.005/0.0080.005/0.005/0.0080.005/0.005/0.008Repeat positioning accuracy X/Y/Z (ISO 230-2)mm0.003/0.003/0.0050.003/0.003/0.0050.003/0.003/0.005Dimensions (Length × Width × Height)mm2600×2600×30003000×2800×31003600×3000×3200Machine tool weightkg5500/60006200/67009100/9600Control system-FANUCFANUCFANUCSelection Value PositioningThis type of machine tool builds unique competitiveness in the following three major scenarios through a collaborative design of rigidity and flexibility:? Mass production upgrade of precision parts: breaking through the bottleneck of traditional equipment accuracy degradation.? Special material process development: providing a stable process testing platform.? Complex process integrated manufacturing: reduce workpiece turnover positioning errors. Application Areas? Precision Mold ManufacturingAutomotive cover part mold cavity processing: achieve direct molding of mirror surface texture, eliminating the need for subsequent polishing processes.Optical lens injection mold: ensuring micron-level surface accuracy and surface consistency requirements.? Key Components of AerospaceMulti-axis precision milling of engine blades: meeting the special tolerance requirements of aerodynamic surfaces.Titanium alloy frame structural components: Breaking through the efficiency bottleneck of difficult-to-process materials.? Automobile ManufacturingPowertrain casing processing: Adapting to the rapid changeover needs of multi-variety mixed-line production.New energy battery box: Ensure dimensional stability in the processing of large thin-walled parts.? Energy Equipment ProcessingPrecision boring of the seal face of the nuclear power main pump: Achieving strict requirements for flatness and verticality.Processing of wind turbine hub positioning surfaces: Ensuring assembly accuracy of super-large workpieces. Company Profile Corporate PositioningAs the world's second largest and Northeast China's largest production base of rocker arm drilling machines, we have been specializing in the research and development of hole processing equipment since the 1960s. Our 78,000 square meters production base in Shenyang is equipped with more than 200 sets of precision machining equipment, with an annual production capacity of more than 1,000 standard models, and our products serve machining shops in more than 30 countries around the world. Core Competencies√ Whole Industry Chain Manufacturing- Independent machining rate of more than 85% (including spindle box, column and other core components)- Constant temperature workshop to ensure assembly precision (spindle radial runout ≤ 0.02mm) Technical Advantages√ Rigid structural design:- Column one-time boring and milling molding (machined by HF-5M of Japan's Shinko Machine)- Gear full tooth surface quenching treatment (hardness HRC58-62)√ Standardized quality control:- Each machine passed 48 hours continuous drilling test (feed force holding error ≤ 3%)- Laser interferometer detection of positioning accuracy (up to ISO 10791-1)Global Services√ Transparent delivery:- 100% direct shipment from China's Shenyang warehouse (DDP/DAP terms optional)- Provide factory inspection report (including key components test data)√ Technical support:- English-speaking service team responds 7×12 hoursAfter Sales ServiceShenyang Hike Intelligent Equipment Production Process(Annual capacity 1000+ units | 85% of parts processed in-house)1. Needs analysis phaseCustomized orders: Confirmation of technical agreement with the customer (stroke/power/control module) → Output of DFMEA report2. Core component manufacturingPrecision machining:Column machining: HF-5M five-face machining center of Nippon ShinkojiGear processing: full-face carburizing and hardening → accuracy class ISO 63. Modular pre-assemblyMain gearbox unit: Gear set mesh test completed in a constant temperature workshop at 23±1°C.Feeding system: ball screw pre-tensioned assembly (preload error ≤ 2%)4. Assembly and commissioningMechanical assembly: laser tracker to calibrate verticality of columnsFunctional testing: 48 hours continuous drilling test5. Quality certificationProcess traceability: key components are bound to a unique ID codeFinal inspection report: with laser interferometer positioning accuracy data6. Order deliveryStandardized products: Shenyang warehouse shipmentCustomer engagement: video acceptance provided at key nodesFAQ I. Product-related issuesQ1: What is the main difference between a rocker arm drilling machine and a CNC machine tool?A: Rocker arm drilling machine is suitable for multi-angle manual drilling and processing, flexible operation and low cost; CNC machine tool realizes automated precision processing through programming, suitable for mass production of complex parts.Q2: Do you provide OEM/ODM service?A: Full process customization is supported:OEM: Production according to your design drawings (need to provide complete technical documents)ODM: co-development of new models on demand (minimum order of 30 units)Customizable: stroke length/control system/brand identityII. Orders and payment issuesQ3: What are the payment methods?A: Support T/T telegraphic transfer, L/C at sight, the specific terms are negotiated according to the order amount and model.III. Distribution and logistics issuesQ4: What are the common modes of transportation?A: 1. Sea transportation (from 3 units) 2. China-Europe liner (time limit 25-30 days), single equipment needs to be transported in container.IV. Return and Exchange PolicyQ5: What are the circumstances that support the return?A: 1. Serious transportation damage 2. Function does not match the contract description 3. Wrong model, need to be submitted in writing within 7 days of arrival.Q6: How long does the return process take?A: Refunds or exchanges will be completed within 15 working days after confirmation of responsibility, customized products will not be accepted without reason.V. After-sales support issuesQ7: How long is the warranty period?A: 1 year warranty for the whole machineQ8: How do I get technical support?A: Please send your request to the technical support email and we will reply within 24 hours.VI. Frequently asked questionsQ9:Can I visit the factory?A: A visit to the Shenyang production base can be arranged by making an appointment 3 working days in advance.Q10: Does the device require regular maintenance?A: It is recommended to change the lubricant every 500 hours and check the gearbox clearance every six months, refer to the operation manual for specific maintenance intervals. Packaging & Shipping
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