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Polyurethane Air Filter Production Machines for Gasket Manufacturing1
Air Filter Making Machine, Polyurethane Machines, Air Filter Production Machines
Yongjia Polyurethane Co., Ltd.
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Product Description Product DescriptionAir filters are essential components in internal combustion engines, including automobiles. With the automobile industry's rapid expansion, the demand for advanced air filters has surged. Utilizing microporous elastomer polyether of low density for air filters has become a common practice, especially for end covers in the automotive sector. Yongjia Polyurethane Co., Ltd. proudly presents its state-of-the-art polyurethane air filter production machines, specifically designed for gasket manufacturing. These machines stand out for their user-friendly operation, minimal maintenance requirements, and high level of automation. Engineered to deliver stable and reliable performance, they cater to the ever-evolving needs of the automotive industry, ensuring efficiency and precision in every use.Product ParametersSpecifications of Sealing Strip Casting Machine: 1. Equipped with a high-precision metering pump ensuring unparalleled accuracy with a precision error margin of merely ±0.5%, our sealing strip casting machine sets the benchmark in precision engineering. 2. Featuring an advanced drip-proof material mixing device, this machine guarantees synchronized raw material output and uniform blending, elevating the standard of consistency. 3. Enjoy the convenience of automated control over mixing head material timing, complete with an automatic cleaning and air-drying feature to streamline operations with minimal manual intervention. 4. Harness the power of cutting-edge PLC and touch screen man-machine interface integrated with a servo system, offering comprehensive equipment casting management. This system enables precise mobile tracking according to pre-set procedures, facilitating automatic pouring of round, square, and specially-shaped products with unmatched efficiency and reliability. 5. Additional features include automatic feeding, alert systems for loading, and an array of optional functionalities such as automatic cyclical operation and downtime mixing. Technical Parameters of Sealing Strip Casting Machine: Application: The fully automatic filter gasket foaming machine is a versatile powerhouse extensively utilized in manufacturing automobile and industrial filters, as well as home-use filters. Its commendable attributes include high repeat injection precision, even mixing, stable performance, user-friendly operation, and remarkable production efficiency, making it a quintessential addition to any production line.ModelFlowProportionMaximum working stroke XXYYJpu2-lq300-w11-8g/s100:25-40300*300YJpu2-lq500-w23-18g/s100:25-40500*500ProjectThe machine modelPU20-1PU20-2PU20-3Always spit out quantity4 to 12 g/s8-30 grams/SEC.17-60 grams/SEC.The largest processing size Length x width400×300mm500×400mmRound biggest increaseThe diameter of350mm500mm500mmThe total power10KWThe power supply380VThe compressed air≥0.6MPaThe machine weighs550kgThe nose mixed speed6000 r/minMixed wayDynamic hybridContainer volume40L-150LHybrid rangeB:A=25-50:100Measuring accuracy±0.5%PackagingSize4100*1250*2300(mm)Weight1.2 TPackaging DetailsThe normal package is wooden box(Size: 4600*1500*2600). If export to european countries,the wooden box will be fumigated.If container is too tigher,we will use pe film for packing or pack it according to customers special request.CertificationsPackaging & ShippingOur standard packaging involves sturdy wooden boxes meticulously sized for optimal protection (Size: L*W*H). For shipments heading to European destinations, these wooden boxes undergo a meticulous fumigation process to ensure compliance and safety. In scenarios where container space is at a premium, we opt for adaptable PE film wrapping or tailor our packaging to meet the unique requirements of our esteemed clients. When it comes to our polyurethane foam spray machines, we offer both sea and air transport options, ensuring flexibility and convenience. Larger machines such as high/low pressure foam machines are transported exclusively via sea, guaranteeing safe delivery. However, for smaller machine accessories such as spray guns and mixing heads, express shipping remains a viable option, providing swift and efficient service.Installation InstructionsAbsolutely! We provide comprehensive video technical support to ensure seamless integration. Should your company boast an engineering expert, we warmly invite them to our state-of-the-art factory. Here, we offer hands-on installation guidance, precise commissioning, and thorough training to ensure optimal performance. Moreover, our dedicated engineers are ready to travel abroad, bringing their expertise directly to your doorstep for seamless machinery servicing.Our AdvantagesAt Yongjia Polyurethane Co., Ltd., we pride ourselves on our unparalleled expertise and dedication in the polyurethane industry. Our distinguished team of professionals, including mechanical engineers, chemical engineers, and process engineers, each boast over a decade of hands-on experience in the dynamic PU foam field. Our unique sales team, though youthful, is both diligent and seasoned, eager to rise to any challenge. Whether you require PU foam products, precision PU molds, or state-of-the-art PU foam machines, our committed professionals are ready to exceed your expectations with tailor-made solutions that epitomize quality and innovation.After Sales Service1. Benefit from expert and courteous consulting services, ensuring you discover the perfect solution tailored to your needs.2. Engage in comprehensive discussions covering technical specifications, machine configurations, pricing structures, payment terms, and delivery timelines.3. Experience seamless production with meticulous quality control and regular updates to keep you informed every step of the way.4. Enjoy complimentary training at our facility during machine inspection, or opt for photo and video confirmations of your equipment and packaging before it ships.5. Rely on swift and secure shipping tailored to your specifications, complete with booking assistance, container loading, and documentation.6. Access unparalleled technical support through email and phone, with the option for on-site technician visits when necessary.7. Avail free spare parts during the one-year warranty, with continued original-cost parts supply thereafter.8. Receive a complimentary accessory box with your purchase.9. Explore innovative raw material formulations with our dedicated development solutions.10. Enjoy hassle-free factory visits with airport pickup arrangements by our attentive staff.Company ProfileYongjia Polyurethane Co., Ltd. stands as a beacon of innovation and excellence in the polyurethane machinery industry. Established in 2013, with a sprawling facility exceeding 10,000 square meters, our company is a leader in China's advanced polyurethane technology sector. Our comprehensive product line includes high-pressure pouring machines, low-pressure foaming machines, PU spraying foam machines, and PU elastomer casting machines. With a commitment to tailor-made solutions, we customize production lines to meet our clients' unique needs. In the flexible foam systems, we have crafted specialized production lines such as the PU shoe/sole/insole line in Egypt, anti-fatigue mat line in India, memory pillow line in Albania, elastic ball line in Mexico, and the car seat and cushion line in Morocco. For the rigid foam systems, we have established the PU decorative molding crown cornice line in Saudi Arabia, float trowel making line in Saudi Arabia and Pakistan, cold storage panel line in Uzbekistan, and the sandwich panel line in Iraq. Our elastomer line includes the forklift wheel casting line and the coal sieve screen select line in Russia. Each of these lines showcases our dedication to quality and innovation in polyurethane manufacturing.FAQQ: Are you factory or trading company?A: We are professional factory in PU industry with more than 10 years experience, covering high pressure pouring machine, low pressure foaming machine, PU spraying foam machine, PU elastomer casting machine and production line.Q: Where is your factory?A: Our Factory is located in Wuxi city, Jiangsu Province.Q: How can I get to your factory?A: By air: You can take a plane to WUXI airport from China, if you fly from Korea, Japan, USA, Singapore, Taiwan, Thailand you can directly fly to us. By Train: You can stop at WUXI station, Not WUXI EAST station.Q: Do you provide pick-up service?A: Yes, of course. If you are in Wuxi airport or station, we can arrange a special car to pick you up directly to our factory.Q: What is the PU raw material used with this polyurethane/polyurea foam casting machine?A: Polyurethane which has two components polyol and isocyanate (poly and iso/mdi). Polyurea also can be used which helps to waterproofing and Anticorrosion and rust prevention. Polyurethane can be divided into two kinds, flexible foam and rigid foam. And flexible foam or rigid foam also has two kinds, open cell foam and closed cell foam.Q: If I need to develop a special PU raw material formula solution based on my product, can you provide it?A: Yes, we can. We have technical team of chemical engineers and process engineers, all of whom have more than 20 years of experience in PU industry. We can independently develop raw material solution like polyurethane rigid foam, polyurethane flexible foam, polyurethane integral skin foam and polyurea to meet customer's requirements.Q: What is the application of PU foam machine?A: PU polyurethane foam injection molding machine includes high pressure machine and low pressure machine, etc. They can make PU rigid foam products like PU crown molding, PU bed sets, PU plastering float, PU coldroom panel;PU flexible foam products like car seat cushion and car headsets, memory foam pillow, slow rebound ear plugs, PU stress ball and kids toy. Polyurethane PU elastomer machines produce elastomeric products. PU elastomer products like forklift wheel, rollers, sieve screen and so on. You need to tell us specific machine application and budget, to spray or cast, then we can recommend suitable machine for you.Q: How long is your polyurethane foam casting machine warranty?A: 1 year. Within one year, if it is not man-made damage, we will provide free replacement parts, but the shipping cost needs to be paid by the customer.Q: How to solve the polyurethane foaming machine failure?A: For PU spraying machine: If there are quality problems with accessories during the one-year warranty period, we can provide replacement parts for free. If there are operations or other problems, you can send photos or videos to us, we will consult our engineers to help you solve the problem. For high/low pressure foam dispensing machine, elastomer casting machine and other production line: our machine all have remote maintenance and diagnosis function. You can also send us pictures or videos, our engineers can help to solve the problems via pictures and videos.Q: What if I don't install it after I get the polyurethane pouring machine? Do you offer installation services?A: Yes, we supply video technical support. If your company has engineer, you can come to our factory, we will provide field installation, commissioning and training. Of course, our engineers are available to service machinery overseas.Q: What is your packaging of your PU foam injection machine?A: The normal package is wooden box (Size: L*W*H). If export to European countries, the wooden box will be fumigated. If container is too tight, we will use PE film for packing or pack it according to customers' special request.Q: What transport methods do you have for your polyurethane foam making machine?A: For polyurethane foam spray machine, sea and air transportation are both available. For high/low pressure foam machine and other bigger machines, only sea transportation is accepted. But for little accessories of the machine like spray gun and mixing head, express is also ok.Q: Can I be your agent in our own country?A: We already have some agents of PU spray machine, high/low pressure foam injection machine, PU elastomer casting machine around the world like Pakistan, Malaysia, Algeria and so on, if you are interested, you can send your intentions with your company's information and personal contact details, then we will email you our requirements to check if we can cooperate.Q: How can I buy your PU foam machine and pay for the money?A: First, you can place an order in *** via L/C, T/T, D/P and other payment methods accepted by ***. Or you can pay US dollars by bank transfer, another way you can pay RMB and transfer to our RMB account.
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