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CNC Turning and Milling Composite Center1
CNC Machine Tools, High Precision Turning and Milling Composite, High Rigidity Milling Composite
Dalian Zhide CNC Technology Co., Ltd
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Product Description ZD-6 TMY CNC power knife tower milling and milling composite machine tool is developed and manufactured by our company. This machine is equipped with BMT series servo power tool tower, so that the machine processing capacity is improved and interference is reduced. This machine tool has 3 axis more than the traditional lathe, respectively C axis, Y axis, A axis, A axis control power head, carried on the Y axis, can realize the C axis, X axis and Z axis coordination, can complete the parts of other processes besides cutting carving, milling, drilling, tapping, gong, hinge, rolling and milling. One-time clamp and multi-directional processing greatly reduces the scratching and deformation of the parts caused by multiple clips, and improves the processing efficiency. Using high rigidity sliding saddle design, linear guide, ball screw drive, good dynamic characteristics, high precision, strong rigidity, chip groove seat integrated, independent cooling water tank, more conducive to iron chip cleaning and water tank maintenance.1. The main castings are cast by advanced casting iron by resin sand process. Advanced finite element analysis technology is used for optimize design with advanced structure and reasonable layout. And after the secondary aging treatment, can ensure the long-term machine tool processing stability. The appearance design is beautiful and generous, more humanized. 2, integrated integral base, bed body thick, large guide rail span. Dual-drive guide rail, stable structure and strong rigidity, good precision retention.3, large torque spindle, with a strong spindle servo motor, smooth operation, high accuracy, durable.4, machine tool spindle bearing using precision NSK Angle contact ball bearing, can get high precision, high capacity, high carrying capacity, high speed optimization combination,5, the bidirectional pre-stretching process, greatly reduce the bias torque, improve the force of the wire bar, is conducive to improve the processing accuracy of the machine tool.6. The front part of the Z-direction guide rail adopts stainless steel protective cover to protect the guide rail and prolong its service life.7, the two shaft wire bars are using high precision ball wire screw, with scientific and advanced assembly technology, small thermal deformation, high transmission precision.8, screw support using well-known brands of precision bearings, screw lock nut with high precision lock nut, improve the screw support and locking accuracy, further improve the processing accuracy of the machine tool.9, the use of automatic centralized lubrication system, through the set oil injection time interval and oil injection time to lubricate the wire bar, guide rail and other moving parts, to ensure the normal use accuracy and service life of the machine tool; 10, advanced numerical control system application uses Taiwan new generation numerical control system, the system is praised for its powerful function and stable performance. The system has a rich instruction set, the operators can easily write the complex processing procedures through the simple and intuitive operation interface, to achieve the accurate control of the machine tool. The new generation of numerical control system supports a variety of advanced functions such as high speed and high precision machining, tool radius compensation, knife tip arc radius compensation and so on, which can be optimized and adjusted according to different processing requirements to ensure the processing accuracy and efficiency. For example, when machining parts with complex contour, the tool radius compensation function can easily adjust the tool path and ensure the accuracy of the machining size; in high-speed cutting, the system can optimize the cutting parameters and improve the machining efficiency while ensuring the machining quality.11. Flexible configuration options: (1) Automatic processing and upgrade: ZD-6 TMY provides the optional function of automatic loading and unloading equipment, which can realize automatic production upgrade according to the production needs of users. In the mass production scenario, the automatic loading and unloading system is seamlessly coordinated with the machine tool to realize the automatic loading and unloading of workpieces, reduce manual intervention, improve production efficiency and reduce labor intensity. At the same time, automatic processing can also improve the stability of the production process and the consistency of product quality. For example, in electricityIn the sub-equipment manufacturing industry, for mass-produced small shaft parts, ZD-6 TMY equipped with automatic loading and unloading can achieve continuous and uninterrupted production, significantly improving production efficiency and product quality.(2) High pressure pump system power processing: with the high pressure pump system developed by our company, to achieve multi-channel high pressure flushing. In the process of processing, the high pressure water flow can wash away the cutting in time, keep the processing area clean, effectively avoid the damage of cutting tools and workpiece, improve the quality of processing the surface, prolong the life of the tool. Especially in the processing of sticky materials or deep hole processing, the advantages of high pressure flushing function is more obvious, can ensure the smooth processing process.12. Reliable quality assurance system strict quality control process: our company has established a strict quality control process in the production process of ZD-6 TMY. From raw material procurement to product assembly and debugging, every link has been strictly tested and checked. The company strictly screens raw materials to ensure that their quality meets the high standard; In the parts processing process, the advanced testing equipment and process are used to accurately test the dimensional precision, shape precision and surface quality of each component; After the complete assembly, the comprehensive performance test and precision test to ensure that every factory machine has excellent products 13, ZD-6 TMY CNC car milling center with its excellent performance, widely used in automobile manufacturing, aviation, precision machinery, medical equipment, electronic equipment and other industries, whether for high precision requirements of aviation, medical equipment industry, or the pursuit of efficient production of automobile manufacturing, electronic equipment manufacturing industry, J this product can become enterprise to promote processing ability and product competitiveness.3. Machine tool light machine 4. Basic configuration and main parametersprojectcontentunitZD-6 TMY (tailless)range of workMaximum rotary diameter of the machine toolmmΦ 620maximum machining diametermmΦ3 3 0maximum machining lengthmm30 0maximum bar diametermmΦ4 6principal axisCard size 6″Spindle head form A2-5Spindle through hole diametermmΦ56The highest speed of the main shaftr/minClip 6000 / chuck 5000feedThe X / Z / Y-axis strokemm800/ 370/± 50X / Y / Z axis wire guide railmm3 2 X30 # heavy / 3 2 X30 # super heavy / 3 5X 3 2 # super heavyX / Z / Y fast shift speedm/min30/ 30/2 4blade adapterKnife frame form Power knife towerThe number of 15 + 3 platoon knivesThe center of the knife tower is highmm130Tool specification: turning / boring holemm2 5×2 5/φ 32Power knife seat specifications BMT40/ER20Milling shaft speedr/min4000any power-generating or power-driven machineSpindle motor power / maximumKw7.5Spindle motor torque / maximumNm61.25/125X / Z / Y motor powerKw2.4/2.4/2.4X / Z / Y motor torqueNm11/11/11Milling shaft motor powerKw2. 4Milling shaft motor torqueNm11otherPower capacityKVA30Bed body form 35° inclined bed bodyGuide track form Precision-linear roller guide railHydraulic station volumeL40Lubrication pump volumeL1.8Machine tool weightkgAbout 4,500Machine tool shape size: length, width and heightmm2 230×1 700×1 90 0 2. Machine tool rail line standard GB/T16462-1996JB/ TB4368.3-1996GB5226.1-2002CNC horizontal lathe accuracy inspectionCNC horizontal lathe technical conditionsMechanical safety Mechanical and electrical equipment- -Part 1 General technical conditionsinspecting itemaskpositioning accuracyX axle0.004Y axle0.005Z axle0.004Spindle degree72"Repeat positioning accuracyX axle0.003Y axle0.004Z axle0.003Spindle degree36"Positive and negative differenceX axle0.003Z axle0.003Spindle degree18"3. Main configuration of machine tools and external earning parts Name of supporting partsspecifications and modelsmanufacturernumerical control systemTaiwan new 22TB (C-separation / Brake)Taiwans new generationSpindle motorTaiwans new generation of servo motorTaiwans new generationFeed motorTaiwans new generation of servo motorTaiwans new generationmain shaft bearing Japan NSKSpindle formMechanical-type spindle, A2-5Taiwan Luo Yiscrew Taiwan TPIX axis rolling bead barφ32X10Taiwan Yintai / Shanghai SilverZ axis rolling bead barΦ3 5 X10Taiwan Yintai / Shanghai SilverY axis rolling bead barΦ 32 X 10Taiwan Yintai / Shanghai SilverX-axis rolling bead rail30 RollerTaiwan Yintai / Shanghai SilverZ axis ball line rail30 RollerTaiwan Yintai / Shanghai SilverZ axis ball line rail3 2 The rollerTaiwan Yintai / Shanghai SilverHydraulic chuck or cartridge clip6 Inch hollow three clawsTaiwan jia hehydraulic jack6 Inch hollowTaiwan jia heDOTA15 Station power knife towerTaiwan SWIFThigh lift pumpA 40-kg high-pressure pump systemZZD. Machine tool random accessories order numbernamespecifications and modelsquantityremarks1chuck handle A set 2End face knife seatBlsquare 2 5 x2 5A set 3Outer diameter knife seatBlsquare 2 5 x2 5Four sets 4Boring machineФ 32Three sets 5Boring knife sleeveФ 35x16,Ф 35 x20Each 1 piece 60° power knife seat A set 790° power knife holder A set 8Knife seat cover 15 PiecesUse without a knife seat9parallels 8 Pay 10foot pedalSingle coupletTwo pieces 11inner hexagon spanner4,5,6,8,10Each 1 piece 5. Random data of the machine tools 1operating instructionMechanical part (including qualification certificate and packing list)1 BookPut it in the accessory box2operating instructionElectrical part1 BookPut it in the accessory box3System operation manual OnePut it in the accessory box4System maintenance manualPut it in the accessory box5The knife tower instruction manual 1 BookPut it in the accessory box6Card plate specification 1 BookPut it in the accessory box7Oil cylinder instruction manual 1 BookPut it in the accessory box
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