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Solvent Extraction Oil Plant: Rotocel Extractor1
Agricultural Machinery, Oil Presser, Rotocel Extractor, Solvent Extractor
Hubei Fotma Machinery Co., Ltd.
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Product Description Hubei Fotma Machinery Co., Ltd is an enterprise that specialized in grain and oil processing equipment manufacturing, engineering designing, installation and training service. Our factory occupy the area more than 90, 000m2, have more than 300 employees and over than 200 sets advanced production machines, we have the capacity to produce 2000 sets of varied rice milling or oil pressing equipment per year. Solvent Extraction Oil Plant: Rotocel ExtractorRotocel extractor is the extractor with a cylindrical shell, a rotor and a drive device inside, with simple structure, advanced technology, high safety, automatic control, smooth operation, less failure, low power consumption. It combines spraying and soaking with good leaching effect, less residual oil, the mixed oil processed through internal filter has less powder and high concentration.It is suitable for pre-pressing of various oil or disposable extraction of soybean and rice bran.1. DescriptionCooking oil extractor mainly includes rotocel extractor, loop type extractor and towline extractor. According to different raw material , we adopt different type extractor. Rotocel extractor is the most widely used cooking oil extractor at home and abroad, it is the key equipment for oil production by extraction. Rotocel extractor is the extractor with a cylindrical shell, a rotor and a drive device inside, with simple structure, advanced technology, high safety, automatic control, smooth operation, less failure, low power consumption. It combines spraying and soaking with good leaching effect, less residual oil, the mixed oil processed through internal filter has less powder and high concentration.It is suitable for pre-pressing of various oil or disposable extraction of soybean and rice bran.2. Leaching ProcessRotocel extractor leaching process is a high material layer counter current leaching. The transmission to drive the rotor and the rotor material within the rotation by a fixed sprinkler system mixed oil spray, soak, drain, rinse with fresh solvent in order to achieve the extraction of material oil, then taking the oil feed meal after a feeding device unloaded out. When leaching, first by the sealed material embryo auger, according to production requirements even feed grid. After leaching cell memory is full of materials, along the direction of rotation turn around, you can feed in order to complete the cycle spray and drain, washed with fresh solvent, and finally drained out meal, forming a cycle to achieve continuous production. The two-tier flat rotocel extractor has a strong leaching effect with the following features.3. Features1. It has the features of simple structure, smooth operation, low power consumption, low failure rate, high extraction efficiency, easy maintenance and suitable for a variety of oil. 2. The leaching device is driven by the whole casting gear rack and special rotor balance design, with stable operation, low rotating speed, no noise, low power consumption and long service life.3. The fixed grid plate of rotocel extractor is made of stainless steel and the crosswised grid plates are added, so that the strong miscella oil is prevented from flowing back to the blanking case, thereby ensuring the oil leaching effect. 4. Using γ ray material level to control the feeding, which fully guarantees the feeding uniformity and stability, so that the material level of the storage tank is maintained at a certain height, which plays the role of material sealing to avoid running of the solvent, also greatly improves the leaching effect.5. The feeding device adopts the material stirring pot with two stirring wings, so that the materials falling instantly can be continuously and uniformly unloaded into the wet meal scraper, which not only absorbs the impact on wet meal scraper, but also realizes uniform scraping of the wet meal scraper, thus completely solves the instability of the hopper and wet meal system and prolongs the service life of the scraper as well.6. The feeding system can adjust the rotating speed of airlock and main engine according to the feeding quantity and maintain a certain material level, which is beneficial to the micro negative pressure inside the extractor and reduce the solvent leakage.7. The advanced miscella circulation process is designed to reduce the fresh solvent input, reduce the residual oil in meal, improve the miscella concentration and save energy by reducing the evaporation capacity;8. The multilayer of material, high concentration of mixed oil, less meal contained in mixed oil. The high material layer of the extractor contribute to form immersion extraction and reduce the content of meal foam in miscella. It is effective improve the quality of crude oil and reduce the scaling of evaporation system.9. Different spray process and height of material layer are used for the treatment of different materials. Adopting the combination of heavy spraying, forward spraying and self-spraying effect as well as frequency conversion technique, the optimal spraying effect can be reached by adjusting the rotary speed of rotocel extractor according to oil content and thickness of material layer. 10. Suitable for extraction of various pre-pressed cake, say, rice bran puffing and pretreatment cake.With many years' practical experience, FOTMA have dedicated in supplying and exporting complete oil mill plants, solvent extraction plant,oil refinery plant, oil filing plant and other related oil equipments to various countries and regions of the world. FOTMA is your authetic source for oil mill equipment, oil extraction machinery, etc..The rotocel extractor is one of the most popular model, suitalbe to squeeze soybean, rapeseed, cotton seeds, peanuts, sunflover seeds, etc..4. Technical DataModelJP220/240JP280/300JP320JP350/370Capacity10-20t/d20-30t/d30-50t/d40-60t/dDiameter of tray2200/24002800/3000mm3200mm3500/3700mmHeight of tray14001600mm1600/1800mm1800/2000mmSpeed of tray90-12090-12090-12090-120Number of tray121618/1618/16Power1.1kw1.1kw1.1kw1.5kwFoam content<8% ModelJP400/420JP450/470JP500JP600Capacity60-8080-100120-150150-200Diameter of tray4000/4200mm4500/4700mm5000mm6000Height of tray1800/2000mm2050/2500mm2050/2500mm2250/2500Speed of tray90-12090-12090-12090-120Number of tray18/1618/1618/1618/16Power2.2kw2.2kw3kw3-4kwFoam content<8% Moisture of extraction material5-8%Temperature of extraction material50-55°COil content of extraction material14-18%Thickness of extraction cakeless than 13mmPowder porosity of extraction materialless than 15% (30 mesh)Steammore than 0.6MpaSolventnational standard No. 6 solvent oilElectric power50HZ 3*380V±10%Electric lighting50HZ 220V ±10%Tempreture of supplement waterless than 25°CHardnessless than 10Volume of supplement water1-2m/t raw materialTemperature of recycle waterless than 32°C5. Photos6. Packing and Shipping(1)Packing: Usually in the wooden cases for main machines and carton boxes for small parts.(2)Delivery:Usually in 5-45 days after payment, it depends on the model and order quantity. For small packages, we can choose delivery by air(Normal air or courier: DHL, TNT, UPS, FedEx, etc.). For large machines, we can arrange to ship by water( LCL or FCL, bulk cargo or RO/RO), train or truck.7. Our Factory8. Certification9. Customer visiting10. Installation Site11. Why Choose FOTMA?1.For more than a decade, with its excellent production technology and high-quality after-sales service, it has always been recognized and loved by users.2.Obtained many official promotion appraisals and won many national patents. The technology is continuously updated, the products are mature and reliable, and the technology always leads. 3.High oil output, clean and pure oil, good market efficiency. Original automation, intelligent technology, automatic electronic temperature control function, energy saving and high efficiency. 4.Original automation, intelligent technology, automatic electronic temperature control function, energy saving and high efficiency.5.FOTMA can provide a full set of technical support and perfect after-sales service, which is the first choice of urban and rural oil mills and small and medium-sized refineries. 12. Our Service---One year quality warranty for the machine and spare parts--- Oversea engineers service for installation--- Whole-life after-sales service and free consultation---Customized requirements available---Technician guide at the site.---24Hr online service13. FAQQ1:- What's your advantage? Why we choose you?A:- Above 20 years' experience of designing, manufacturing and exporting of the grain and oil processing machinery. We have the most professional techniques and team and more advantage in price.Q2:- Can we mix different models and accessories together? A:- You may mix different products or models in a single container but we would need to advise you on optimum loading and final capacity of your shipment. Q3:- How do I visit you and the factory? A:- You are welcomed to visit us and our factory at your convenience. We can pick you up at airport or train station and bring you to our factory . Let us know your schedule in details so we can arrange everything for you. Normally you need 3 days for an adequate visit to our factory. Q4:- How can I become a dealer in my area? A:- If you are qualified, you may apply for a dealership. We choose reliable partners for a long term business cooperation. Q5:- Can I get an exclusive right for your machines in some territories? A:- It depends on which country you are in. We have exclusive agents at several countries at this time. Most countries you can sell freely. Q6:- After payment, how long will it take to get the machines we order? A:- Normally 30-90 days after your payment (15-45 days for manufacturing, 15 - 45 days for delivery and shipment on sea) Q7:- How to order the spare parts? A:- Some machines will come with some free spare parts. We also advise you purchase some wearing parts with the machines together to stock for urgent replacement, we can send you recommended parts list. Q8:- I knew nothing about these machines, what kind of machine I should choose?A:- Very easy. Let us know your idea about the capacity or budget, you will also be asked some easy questions, then we can recommend you good models according to the information. Q9:- What is your warranty period?A:- Our company offer 12 months warranty since goods arrival at destination. If there is any quality problem which caused by material or workmanship fault during the warranty period, please contact us directly and we'll supply free spare parts for replacement.Q10:- What is the warranty range?A:- The quality problem which caused by material or workmanship fault will be covered by warranty. The wearing parts and electric device are not included in warranty range. Any troubles and damages that caused by misplacement, misuse, improper operation, poor maintenance and non-compliance with seller's instructions will however be excluded from the guarantee. Q11:- Does your price include freight?A:- Our usual price is based on FOB China. If you request CIF price including freight cost, please let us know the discharging port, we will quote freight cost according to the machine model and shipping sizeQ12:- If your prices include the installation?A:- The prices for machines and installation are quoted separately. The price of machines does not include the installation cost. Q13:- If you supply installation service?A:- Yes. We can send engineers to guide your local workers to install and debug the machines. The engineers will guide you install the machines, test and commissioning, as well as train your technicians on how to operate, maintain and repair the machines.Q14:- What is the installation cost?A:- Here are the charges of installation services might be incurred:1. Visa fee for engineers. 2. Traveling cost of round-trip tickets for our engineers from/to your country. 3. Lodging: the local accommodation and also ensure engineers' safety in your country. 4. Subsidy for engineers.5. Cost for local workers and Chinese interpreter. Q15:- How can I run my machines after installation? Who will operate the machines?A:- You can employ some local people or technician to work with our engineers together during installation. After installation, some of them could be trained as operator or technician to work for you. Q16:- How can I do if I met problems during running the machines?A:- We will send English manuals with the machines, we will also train your own technicians. If there is still doubts during operation, you can contact us directly with your questions. Q17:- What are the prices of your machines?A:- The prices are different for different models with different configurations. If you want to know more details, please send us messages right now.
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