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Integrated Copper Valve Manufacturing Machine for HVAC and Water Systems1
Machine Tools, Punching Machine, Copper Valve Making Machine, Brass Valve Manufacturing Machine
Dongying Besco Machine Tool Limited
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Product DescriptionFully Automatic Copper Valve ProductionFrom copper rod to finished valve body,one-stop efficient solution——Accuracy ±0.01mm,daily output 5000+Product DescriptionHow to Produce Copper ValvesAutomated Brass Processing Production Line – High Efficiency, Precision, and IntelligenceCopper Bar Cutting Machine– High-precision cutting with dimensional accuracy ≤ ±0.1mm– Zero raw material waste through optimized cutting algorithmsCopper Rod Elevator System– Automated material transfer for seamless line integration– Minimizes manual labor, improving safety and production continuityIntelligent Heating Furnace– Advanced temperature control ensures uniform heating– Enhances copper plasticity while reducing energy consumption by up to 20%Robotic Handling Arms– 24/7 automated pick-and-place operations– Improves handling efficiency by over 30%, ensuring consistent cycle timesHigh-Tonnage Stamping Press (25–400T Optional)– Precision forming of complex brass components in a single cycle– Reliable, heavy-duty press ensures stable, high-output productionAutomatic Edge Trimming Machine– Fast deburring within seconds– Integrated scrap recycling system reduces material handling and wasteShot Blasting Machine– Deep cleaning and surface polishing in one step– Eco-friendly dust control with enclosed operation for a cleaner environmentMulti-Station CNC Lathe– Integrated drilling, tapping, and turning functions– High-precision machining with tolerances up to ±0.01mmWhat Types Of Copper Valves Can We ProduceOur machinery is capable of manufacturing a wide range of high-quality brass valves, including but not limited to ball valves, gate valves, globe valves, check valves, pressure-reducing valves, angle valves, butterfly valves, safety valves, thermostatic valves, and other custom valve types to meet diverse application requirements.Main MachineCopper Bar Cutting MachineServo precise positioning, cutting error ≤ 0.1mm, eliminating material waste;One click intelligent sizing, brass rod can switch between different lengths in seconds, increasing production capacity by 40%;Fully automatic feeding and sorting, 24-hour continuous operation, perfect material preparation for stamping/forging!Heating Furnace&Copper Bar Stock ElevatorAccurate temperature control (± 5 ° C), uniformly heated to 600-800 ° C, activates the optimal ductility of copper material;Gradient heating technology+infrared radiation, fast heating, less oxidation, and a 30% reduction in material strength loss;Energy saving and heat-insulating design, reducing power consumption by 20%, supporting continuous feeding, and ensuring 24-hour stable operation with zero faults;Copper Bar Stock Elevator has the function of automatic feeding to the electric furnace, reduce labor, safe and efficient.Mechanical ArmsFive axis linkage operation, 360 ° no dead angle transfer, suitable for complex processes;High precision servo drive, repeated positioning error ≤ 0.05mm, stable grasping, zero damage; Intelligent vision+force control feedback, automatic obstacle avoidance and collision avoidance, seamless connection between stamping/processing processes;Quick changeover, easy maintenance, 24-hour high-intensity operation, and a labor substitution rate of over 90%!Stamping MachineHigh tonnage pressure (25-400 tons optional), one click stamping of complex valve bodies, accuracy ± 0.05mm;Mold quick change system, quickly switch production models, adapt to multiple specifications of copper valves, and flexibly respond to order requirements;Stamping buffer+wear-resistant structure, stable impact force, 50% extended lifespan, and 30% direct reduction in maintenance costs!MoldOur moulds are made of high-quality steel and have a long using life.We have consummate quality system, smooth wall container,multi-cavity container, various rims and multi-compartment.Carry out vacuum heat treatment,The mould adopts aeroelasticity resillience device,stable quality, high precision and reasonable design.Our moulds can realize the process of cutting,forming, plugging and rolling of aluminum foil wares in one step.Material selection:D2, SKH-9, SKD11, A3,SKD61Surface treatment: kinds of plating (Zinc, Nikel, Chrome, Tin, Ag); Painting, Powder, Anodizing, E-coating, Silkscreen, Heat treatment, Black oxid; Copper Rod Feeder &Copper Valve TrimmingShot Blasting MachineMulti-Station CNC LatheThe main function of the copper rod feeder is to automatically and continuously send the copper rod to the processing equipment to improve the processing efficiency and automation ?.The main function of copper valve trimming machine is to accurately trim copper valve ?. In the valve manufacturing process, trimming treatment is essential to improve the accuracy and quality of the product.High speed steel shot spraying, 30 seconds to remove oxide layer, precise and controllable surface roughness;Multi layer dust removal and filtration, environmental protection meets international standards, and the workshop is pollution-free; Wear resistant material+automatic shot filling system, 24-hour continuous shot blasting without chain dropping!One machine with multiple functions, synchronously completing drilling/tapping/turning, increasing machining efficiency by 200%;Intelligent CNC system+automatic tool change, ± 0.03mm ultra precision machining, one-time molding of complex copper valve components; Supports free expansion of 6-12 workstations, quick changeover, and zero pressure switching!SpecificationStamping machine-BLA seriesModelUnitBLA-25BLA-45BLA-60BLA-80BLA-125BLA-160BLA-200BLA-250Nominal Pressurekn2504506008001250160020002500Nominal Pressure Strokemm34455667Slide Strokemm80120140160180200180250Stroke Frequency/min10080706050453540Max Die Heightmm250270300320350400390500Die height adjustmentmm5060708090100110120Throat hole Distancemm210225270310350390390450Distance Between uprightsmm450500560620660720870980Bloster Thicknessmm80110130140155160160190Blanking hole sizemm150150150150160180300200Motor Powerkw2.25.55.57.5111518.522Worktable Distancemm7808009009009009009001000Weightkg270038005300660010500128001800023900Production ProcessCompany ProfilePackaging & ShippingAfter Sales ServiceBesco bases on High quality machine, Supreme service!1. Expert sales team: Ensure fast&right reply!2. Experienced technicalteam: Ensure expert&targeted offer!3.Perfect after-sales team: Ensure smooth&fast usage!4.Our machine has 2 year warranty,except,spare parts,lifelong maintain.5.we have professional documents department,provide all the documents for clearance custom,PL.BL,CO,Form E,Form A and otherspecial documents.6.we have professional after sale service department,when you got the machine,have some questions foroperation,our college and engineer will teach you how to use on line7.Now we have more than 30 agents in South-east,Europe,Mid-east,South America and also Africa. We are looking for more agents in different countries8.After place an order,we will make a group with you,our engineer,after sale service department and shipping department,our wholeteam will support for you.FAQ1.TermsDelivery time:45 days after order Packaging:Standard foreign trade wooden box export packaging Payment methods: Western Union or PayPal or TT:30% deposit in advance,70% balance before shipment against the copy of B/L.Warranty pertod:2 yearsTechnical service : available(online + offline)Operation & maintenance manual(English Version)available2.Can you supply the relevant documentation?Yes, we can provide most documentation including Certificates of Analysis/Conformance; Insurance; Origin, and other export documents where required.3.What kinds of payment methods do you accept?You can make the payment to our bank account, Western Union or PayPal:30% deposit in advance, 70% balance against the copy of B/L.4.Do you guarantee safe and secure delivery of products?Yes, we always use high quality export packaging. We also use specialized hazard packing for dangerous goods and validated coldstorage shippers for temperature sensitive items. Specialist packaging and non-standard packing requirements may incur an additional charge.5.Warranty PolicyThe guarantee covers the main parts of the machine, excluding wearing parts. PARTS DELIVERY Within 5 days by DHL/ Fexed .During the warranty periodfree maintenance and replacement parts available if any quality problem under regular operation.(except for improper operation or man-made damage) .
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