IPDB › China Industry › Manufacturing & Processing Machinery › Machine Tools
Gantry Diamond Wire Saw Cutting Machine for Quartz, Ceramic and Glass Materials1
CNC Machine Tools, Ceramic and Glass Materials, Diamond Wire Saw, Gantry Wire Cutting Machine
Zhengzhou Shine Smart Equipment.,Ltd
Preview:
Product Description High-Speed Endless Diamond wire Loop Saw for Optical Glass, Ceramic and Quartz CuttingProduct DescriptionProduct Description: Diamond Wire Saw for GlassThe diamond wire saw for glass is a state-of-the-art cutting machine designed to deliver fast, precise, and smooth cuts on various glass materials. This advanced tool employs a diamond-embedded wire loop, ensuring clean and accurate slicing, making it ideal for high-speed production environments where quality and efficiency are paramount.The wire loop design of the diamond wire saw allows for continuous cutting at high speeds, approximately 60 meters per second, without the need to reverse direction. This results in a smoother cut surface with minimal kerf loss, significantly reducing material waste. The industrial-grade diamonds embedded in the wire provide exceptional cutting power and durability, ensuring long-lasting performance even with intensive use. Key Features:High Cutting Speed: The diamond wire saw operates at high speeds, significantly reducing cutting time compared to traditional methods.Smooth Cut Surface: The diamond-embedded wire ensures that cuts are smooth and precise, eliminating the risk of chipping and rough edges.Enhanced Efficiency: The cutting efficiency of the diamond wire saw is 4 to 5 times greater than that of inner diameter (ID) slicing machines, dramatically increasing production throughput.Durability: The robust design and high-quality materials ensure long-lasting performance, minimizing the need for frequent maintenance and wire replacements.Applications:Optical Glass Manufacturing: Precision cutting of optical glass components for lenses and other high-precision optical devices.Architectural Glass: Fast and efficient cutting of large glass panels used in construction and architectural designs.Automotive Glass: Slicing automotive glass with high precision to meet stringent industry standards for safety and quality.Consumer Electronics: Cutting glass for screens and displays used in smartphones, tablets, and other electronic devices.Research and Development: Ideal for laboratory settings where precise and clean cuts of glass are essential for experimental studies.Additional Information:Customizable Dimensions: The diamond wire saw can be tailored to fit specific operational needs, with customizable dimensions to suit various workspace requirements.Adjustable Functions: The machine's features and functions can be adjusted to meet specific cutting requirements, ensuring optimal performance for your particular application.Support and Service: We offer comprehensive support and after-sales service, including installation assistance, training, and maintenance to ensure your equipment operates at peak performance.The diamond wire saw for glass is an indispensable tool for industries that demand high precision and efficiency in glass cutting operations. Its superior performance and cutting-edge technology make it the ideal choice for achieving the highest quality results in the most demanding applications. Product ParametersTypical specifications for this Graphite Cutting Machine SH60-R : Machine SpecNumberParameterValue or Specification1Loading table Size mm)200*2802Maximum Workpiece Size (mm)200*200*2003Maximum Workpiece Height (mm)2004Worktable Y-Axis Travel (mm)2505Worktable Z-Axis Travel (mm)2506Maximum Diamond Wire Speed (m/s)38 (Max)7Minimum Feed Increment Y-Axis (mm)0.018Minimum Feed Increment Z-Axis (mm)0.019Repeat Positioning Accuracy Y-Axis (mm)±0.0510Repeat Positioning Accuracy Z-Axis (mm)±0.0511Total Power Consumption (kW)412Power SupplyAC220V 50Hz13Machine Size(mm)1000*800*185014Machine Weight(kg)4000Additional Information:Customizable Dimensions: The diamond wire saw can be tailored to fit your workspace and specific needs, with customizable dimensions to suit various operational environments.Adjustable Functions: The machine's features and functions can be adjusted to meet specific cutting requirements, ensuring optimal performance for your particular application.Support and Service: We offer comprehensive support and after-sales service, including installation assistance, training, and maintenance to ensure your equipment operates at peak performance.The working principle of this quartz ingot Cutting Machine1,Cutting Line Orientation:The cutting wire is positioned parallel to the ground, while the glass rod or blocks are parallelly placed on the loading platform. 2,High-Speed Cutting Wire Motion:The cutting wire moves at high speed along its circular path, maintaining constant tension and maintaining its sharpness during the cutting process. 3,Gantry Cutting:As the cutting wire moves, whole wheel system move from top to bottom, allowing for gantry cutting of the glasses. 4,Control and Precision:The cutting machine is equipped with a control system that ensures precise movement of the cutting wire and the loading platform. The control system allows for accurate positioning and motion control, resulting in consistent and high-quality cuts.There are other types of optical glass cutting machine Our AdvantagesUnique features, performance, and advantages of quartz cutting machine1,Unmatched Cutting Efficiency:The SG20 boasts an exceptional cutting efficiency that outperforms the conventional inner diameter saws used for optical glass cutting machine. Our advanced technology empowers the SG25 to slice through optical glass with remarkable speed and accuracy, reducing cutting time and boosting overall productivity. Experience shorter production cycles and meet your deadlines with ease. 2,Precise Optical Glass Cutting machine:Precision is paramount in the field of optical glass cutting machine , and the SG25 delivers uncompromising accuracy. Its innovative design, coupled with state-of-the-art components, ensures clean, precise cuts that align seamlessly with your design specifications. From intricate shapes to delicate patterns, the SG25 guarantees consistent precision in every cut.3,Versatile Replacement for Old ID Saws:Bid farewell to outdated and inefficient cutting machines. The SG25 is engineered to be a direct replacement for old inner diameter saws in optical glass cutting applications. Its superior cutting efficiency makes it the ideal solution to upgrade your manufacturing process. Seamlessly integrate the SG25 into your workflow and experience immediate improvements in both productivity and product quality. 4,Cut Quality Redefined:The SH60's cutting-edge technology doesn't just elevate speed; it redefines cutting surface quality, cutting wire running in one direction and the workpiece rotary at the same time .The cutting process is accompanied by grinding, resulting in a very smooth cutting surface.5,Easy to Operate:Equipped with a circular diamond wire cutting tool, our machine ensures precise and efficient cutting with minimal kerf width. The wire diameter ranges from 0.65 to 0.8 mm, allowing for exceptionally small kerfs and minimal cutting resistance. This results in minimal material displacement during cutting, maintaining the material's original integrity and facilitating easy unloading.6,Compact and Space-saving Design:With its sleek and compact structure, our cutting machine takes up minimal floor space while delivering impressive cutting capabilities. Despite its small footprint, it can accommodate large material sizes, providing versatility without compromising on space.7,Unmanned Operation:The cutting process requires no constant supervision, providing operators with the freedom to attend to other tasks while the machine operates autonomously. This feature enhances productivity and efficiency in the manufacturing environment.8,User-friendly Operation:Featuring a straightforward and user-friendly interface, our machine offers intuitive operation akin to a "plug-and-play" system. Even novice operators can easily navigate the machine's controls and settings, eliminating the need for extensive training or specialized skills. Comparison Inner Diameter Slicer and Single Endless Diamond Wire Saw Packaging & ShippingPackagingThe diamond wire saw will be put into a wood crate.Lead TimeNormally we will send machine out 30 working days after order confirmation, some time can be within 15 days.International Shipping MethodsWe offer flexible international shipping options to accommodate the diverse needs of our clients. Our shipping terms include FOB (Free on Board), CNF (Cost and Freight), and door-to-door delivery. The majority of our shipments are transported via sea freight, ensuring cost-effective and reliable delivery for bulk orders. Additionally, we have extensive experience with air freight for time-sensitive shipments, providing faster delivery while maintaining the integrity of the products.Shipping Options:FOB (Free on Board): We handle the costs and risks up to the port of shipment. The buyer takes responsibility from the port of origin, ensuring control over the logistics and costs beyond that point.CNF (Cost and Freight): We cover the cost of shipping the goods to the port of destination. The buyer assumes responsibility for insurance and other costs once the goods are in transit.Door-to-Door Delivery: We manage the entire logistics process from our facility directly to your specified location, offering a hassle-free and convenient shipping solution.Our team is committed to providing timely and efficient delivery, tailored to meet your specific requirements, ensuring that your orders arrive safely and on schedule. Whether by sea or air, we prioritize the safe handling and transport of our products to maintain their quality and performance.Application CaseBased on our experience, it is evident that the diamond wire saw for optical glass is used for precision cutting of optical glass crystals, which are essential in various high-tech applications. The following are our clients that utilize such our equipment and specific customer case studies:Customer Case StudiesCase 1: Optical Lens ManufacturerApplication: Client specializes in manufacturing high-precision optical lenses used in microscopes, cameras, and telescopes. They adopted the diamond wire saw to cut optical glass crystals with high accuracy, ensuring smooth and clean edges. The enhanced cutting speed and precision significantly reduced production time and improved the quality of their optical lenses. This enabled the company to meet the stringent requirements of scientific and medical imaging markets, increasing their market share and customer satisfaction.Case 2: Photonics Equipment ManufacturerApplication: Client produces advanced photonics equipment, including laser systems and optical sensors. The diamond wire saw was integrated into their production line to slice optical glass crystals used in their devices. The saw's ability to produce precise and smooth cuts without chipping ensured the integrity and performance of the optical components. This improvement led to more reliable and efficient photonics equipment, enhancing the company's reputation for high-quality products.Case 3: Semiconductor IndustryApplication: Client manufactures semiconductor devices that require high-purity optical glass for photolithography masks. By using the diamond wire saw, they achieved precise cuts with minimal material waste, ensuring the quality and accuracy of the masks. This capability allowed them to produce superior semiconductor devices with better performance and yield, maintaining their competitive edge in the industry.Case 4: Research and Development LaboratoryApplication: The Research Institute conducts cutting-edge research on new optical materials and components. They used the diamond wire saw to cut various optical glass crystals for their experimental setups. The saw's high precision and ability to produce smooth cuts were crucial for their research, allowing them to explore new designs and applications for optical glass. This facilitated breakthroughs in the development of innovative optical technologies.Case 5: Consumer Electronics ManufacturerApplication: Client manufactures high-resolution displays and screens for smartphones, tablets, and other electronic devices. The diamond wire saw was employed to cut optical glass for screens, ensuring uniform thickness and high-quality surfaces. The improved cutting efficiency and quality enhanced the durability and clarity of their displays, making their products more appealing to consumers and increasing their market competitiveness.The diamond wire saw for optical glass is a versatile and high-precision cutting tool essential for industries that demand top-quality optical components. These case studies highlight the saw's effectiveness in delivering superior cutting performance, improving product quality, and driving operational efficiency across various high-tech applications. Company ProfileShine Smart Equipment is a leading manufacturer of cutting-edge diamond wire saws, specializing in high-precision cutting solutions for the semiconductor and solar industries. With a commitment to innovation and quality, we provide our customers with reliable and efficient diamond wire cut equipment that meets their production needs.Shine Smart Company History In August 2016, we established our company with a registered capital of 10 million RMB in Shanghai,covering an area of 3,000 square meters, starting the production of complete machine series, such as reciprocating diamond wire cutting machines, grinding machines, and polishing machines.in 2018, we embarked on an intensive research journey into endless diamond wire cutting technology. Through unwavering dedication and rigorous research, we committed ourselves to achieving excellence in this field.By 2020, we had taken a significant stride forward. A series of circular diamond wire cutting machines, validated by the market, underwent continuous updates and iterations, reaching new heights. This momentous achievement marked our company's ascent to a prominent position in the industry.Then came 2022, a year that will forever be etched in our history. Our cutting equipment witnessed a substantial breakthrough, leading to a massive surge in applications across industries, including graphite cutting, silicon rod slicing, and optical crystal cutting. This turning point not only affirmed the wide-ranging applicability of our technology but also underscored our leading role within the industry.Over the past few years, we haven't merely witnessed technological advancement; we've actively shaped the future of technology. Our passionate team remains dedicated to driving innovation and delivering exceptional solutions to our clients. Looking ahead, we are committed to maintaining our industry leadership, continually solidifying our position through outstanding products and services, and opening up broader horizons for our valued customers.. Commitment to qualityWe have full confidence in the stability of equipment quality, stemming from our mature and rigorous management processes. From the procurement of raw materials to production organization and the final product delivery, each step is governed by well-established procedures, process specifications, and inspection criteria.Every CNC machine is assigned a unique ID number and undergoes over 200 electrical tests, more than 30 mechanical precision tests, and over 20 final inspections before leaving the factory. This multilayered, strict oversight ensures the conformity and traceability of product components at every stage. Research, Development And InnovationAt the forefront of diamond wire cutting technology, we continuously drive innovation in the development of our circular diamond wire cutting equipment. We have pioneered a groundbreaking design that seamlessly integrates slicing, outer contouring, and inner contouring into a single device. This innovation represents our unwavering commitment to delivering exceptional performance and multifunctionality, meeting our customers' demands for efficient and precise cutting solutions. Our R&D team consistently pushes the boundaries of technology, offering unprecedented innovations that keep our clients at the forefront of their industries.Company Culture And ValuesAt the core of our company, our culture and values reflect our fundamental beliefs. We are a trustworthy and responsible enterprise, driven by an unwavering commitment to excellence in all we do.Environmental sustainability is a driving force for us. Recognizing the finite nature of our planet's resources, we are dedicated to minimizing our environmental footprint and embracing sustainable practices, ensuring that our products deliver high performance while preserving the Earth.Solving customer problems is our raison d'être. We concentrate on delivering value-added equipment, actively listening to our customers' needs, and providing innovative solutions. We believe that by helping our customers succeed, we, too, achieve success.We also deeply care about the physical and mental well-being of our employees. We are committed to creating a happy work-life balance for our team, as we believe that only content and fulfilled employees can create outstanding products and services.These principles form the bedrock of our enterprise, and we will continue to progress under these values, relentlessly pursuing excellence while serving the environment, our customers, and our employees for collective success and enduring sustainability. VideosContact us to check bellow videos - Video 1: Equipment operation demonstration- Video 2: Customer case studyPlease contact us to check out the machine models you need!
Purchasing Agent
Note: Send your message to supplier or manufacturer.
Welcome to our Professional and comprehensive procurement services...
Message:
OK ! We suggest you detail your product requirements and company information here.
Enter between 20 to 4,000 characters.
Your inquiry content must be between 20 to 4000 characters.