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Universal Battery Module Pack Automatic Production Line for Prismatic Cell1
Assembly Line Production Line, Assembly Line, Prismatic Pack Production Line, Prismatic Assembly Line
Shenzhen Bluesea Intelligent Manufacturing Technology Co., Ltd.
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Product Description Product DescriptionPrismatic Energy Storage Battery PACK Production Line the Production Line includes:1.Single cell processing line.2.Module stack holding line.3.Module welding connection.4.PACK box pretreatment and assembly line.1.Production Line List NO.EquipmentQuantityRemark1Single cell processing section1The main processes include: battery robot feeding equipment/ Cell transmission line body/Cell scanning /OCV test/ Cell sorting/Cell manual adhesive.2Module stack holding section1The main processes include: Manual stacking/ Module automatic tightening/ Manual auxiliary sleeve steel belt,etc.3Module welding section1The main processes include: Module CCD polarity detection and addressing/ module CCS installation(Manual)/ Bus laser welding equipment/ Inspection and dust removal after manual welding/ Insulation withstand voltage test/ Module crane offline, etc.4PACK Box pretreatment and assembly section1The main processes include: PACK box manual on-line and box manual cleaning/ Paste shock-absorbing cotton/ glue the top cover screw,/and put the module crane into the box manually/ Module fixed/ Module secondary fastening/ inter-module bus installation,/screw fastening and marking/ internal resistance insulation testing/ component connector installation/BMU low voltage harness installation/ Front panel &BMU cover strip installation/PACK inclusion EOL testing/ Cover installation/air tightness test/PACK package crane down line and barcode.5MES System1Equipped with host computer software and port, it can interact with the client information center. 2.Production Line Standard Parameters NO.Technical specificationTechnical parameterRemark1Dimension(L*W*Hmm)61000*8000*3500Reference size, layout according to the plant layout2colourAccording to customer requirementsAccording to customer requirements3Compatible cellALL Prismatic Cell 4Primary optimum rate≥99.5%The first optimum rate of the aluminum bar welding process of the module5Equipment noise≤75dbDistance is 1.2m from the ground and 1m from the device shell6Cell sortingInternal resistance range 300mΩ±0.5%rdg.±5dgt.Maximum display 310.00 mΩ7Voltage range 20V±0.01%rdg.±3dgt.Maximum display ±19.9999V8Production efficiency of the whole line6-12PPM,(Annual output of 100 MW,80AH cells)Device side efficiency9Equipment transfer rate≥98%Final subject to customer site10Product qualification rate≥99.5%Non-equipment exceptions are not counted11Power requirements220V,50~60Hz/380V,50~60HzParty A shall provide the main power supply to the main power cabinet of the production line12Air source requirementCompressed air pressure 0.5~0.7MPaParty A shall provide 3-5 air source points beside the line body 3.The Whole Line Process3.1 Description of the Action Flow3.1.1 Single cell processing sectionAction Flow and Configuration:Action process: Manually push the pallet containing the battery cell into the positioning mechanism for positioning, a total of 4 receiving storage positions, to achieve one standby and one use, two placing the battery cell positioning foam area, car detection or the battery cell pallet in place, the six-axis robot automatically grasp the battery cell to the charging level of the battery cell, the robot palm with CCD vision system, anti-fall, anti-short circuit, insulation functions.OCV Test and Scan Cell Code3.1.2 Module Stack Holding SectionAction Flow and Configuration:Action flow: The thrower will stack the battery cells on the front line body on the stacking platform, and the platform will move horizontally after the stacking is completed.Action process: manually release the end plate of the module, pre-release the bottom steel belt, the manual start button automatically tightens the core module, and after the tightness is completed, the lower steel belt of the manual sleeve pre-release and the upper steel belt of the installation module are carried out.3.1.3 Module welding sectionAction Flow and Configuration:Action Process: Module jacking positioning, the three-axis module drives the CCD vision system to locate the pole pole Mark point on the module, perform visual polarity detection according to the pole direction, and save the core code, NG flows into the NG channel, the jacking mechanism descends, sweep the module code, visual detection uploads OK and NG data, pole coordinate data position, and binding data uploads MES. Module flow to the next station; (Picture is for reference only).Aluminum row CCS triaxial weldingSolder joint manual inspection and dust removalThe module is rolled off the cabinet3.1.4 PACK Box pretreatment and assembly sectionDetailed Photos Company ProfileCertificationsAfter Sales ServiceOur AdvantagesPackaging & ShippingWe have a professional transportation team and senior logistics company cooperation, can provide you with good logistics transportation, to ensure that your goods on time and safe transportation.FAQQ1 :How to ensure the quality of your products?A:We have a professional design and quality team, we have focused on the module PACK line for 9 years. The core members of the industry are from the battery industry.Q2: What is your delivery time?A : 30-60DaysQ3 :What if our team knows very little about the PACK line??A : We will provide you with turnkey service and free training of your employees, and provide 1 year of paternity after delivery of the production line.Q4:How to deal with the problem of equipment parts?A : We will prepare a spare part for you before shipment, so that you can react quickly when the equipment needs to be replaced without affecting production.
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