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Automatic EV New Energy Motor Stator Production Line for Electric Automobile Motor Manufacturing1
Assembly Line Production Line, Auto and Motorcycle Production Line, Stator Production Line, Stator Assembly Line
Ningbo NIDE Tech Co., Ltd.
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Product Description Automatic EV New Energy Motor Stator Production Line for Electric Automobile Motor ManufacturingThis stator production line is mainly suitable for the production of Electric Car EV motor stators; the whole line is highly automatic and adopts advanced design schemes. The New Energy Motor Stator Production Line integrates slot insulation paper inserting, laser marking, coil winding and inserting, pre-forming, phase paper inserting, Star spot welding, middle forming, double-sided lacing, final forming, terminal welding, stator testing, NG rework, stator unloading functions.This EV motor production line is a new stator production line, which is intellectualized, automatic and informational in one. It features time changing time for whole line within 2 hours. ApplicationThis stator production assembly line is suitable for New Energy Vehicle Motor Manufacturing. Basic Specification:-Stator O.D.:Φ150mm-Φ250mm-Stator I.D.: Φ90mm-Φ190mm-Stator Stack Length: 60mm-160mm-Slot Number:36-72-Slot opening width:≥1.6mmProduction ProcessManually load the stator core to paper inserting machine via cantileverManually load the stator coil to pallet after insertingPrint QR code on stator terminal end/arc sideInsert wire coil into stator coreManually sort wires from third phaseManually sort wires from third phase and install tubesPre-forming for terminal endsManually insert the phase insulation paperManually sort wiresInsert copper tube and weld with star-pointAutomatic middle-formingAutomatic double-sides lacingAutomatic final-formingAutomatic slot end paper expandingManually sort and cut wires, install terminals, cut pre-lacing Nylon type; Automatic weld terminalsManually stator eye testing and then loose pallet clamping blockTest for stator voltage, phase sequence, resistance, and etc.Stator core deliveryFront stator double-speed flow ChainBack stator double-speed flow Chain Technical ProposalCycle time: ≤170 sec/pcTooling changing time for whole line within 2 hours (needs workers within 10 persons)Equipped with MES to realize production process traceability and electric boards for whole production lines and equipped working stations.100% for reliability of testing system and online inspection rate for key parameter Information needed for stator production line inquiryIt will be better if customer could send us detailed drawing including below information.1. Stator lamination drawing2. Stator stack drawing3. Stator winding drawing4. Winding distribution drawing5. Wedge and insulation paper drawing and its material6. Stator application7. Required productivity8. Other technical requirementIf possible, it will be better if customer can send us samples. With good service, unique philosophy, professional team and reliable quality, we win the worldwide customers' confidence gradually. We directly and indirectly supply our products to more than 50 countries .Customerized service1. Customized product design and manufacturing2. Customized tranning3.Technical suggestionsAfter-sales service1. Warranty Period: 12 month usually2. Overseas service center available3. Engineers available to service overseasNIDE is a company devoted in the field of electric motors manufacturing, providing one-stop service for its customers.NIDE has three main business divisions.The first division is to provide different kinds of motor manufacturing machines, it is our Main business, including stand along machine, fully-auto complete line for armature and stator production, and the motor assembly line.The second division is to supply the full range of motor components such as commutator, ball bearing, carbon brush, insulation paper, shaft, magnet, fan, motor cover, etc.The third division is to provide technical support and consulting, project support and turn-key service for some motor manufacturing.
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