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Automatic and Semi Large Cylindrical Battery Pack Production Assembly Line for Ess and EV Battery1
Assembly Line Production Line, Assembly Line, Pack Assembly Line, EV Battery Machine
Shenzhen Bluesea Intelligent Manufacturing Technology Co., Ltd.
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Product Description Product Description1. Technical Parameters NO.ItemTechnical Parameter1 Whole line design efficiencyAluminum shell 40135:1500 PCS /H2 Acceptance blueprintAluminum housing 40135Module model: to be determined3Electric sourceAC220VAC / 380VAC 50 HZ (Voltage fluctuation range: ±10%)4Air source0.6MPa;1200L/Min5Work rate35KW6yield99%(excluding bad incoming materials)7Operation rate of the whole line≥90%8Equipment footprintL14m *W5.5m * H2.5m (final delivery shall prevail)9Plant load requirement400KG/M22.Whole line Layout3.Equipment ListNO.SectionEquipmentPower sourceAir sourceUnitsQuantity1CellSectionCell feeding\sorting220V;5KW0.6MPa;300L/MinPCS12CCD polarity test220V;1KW PCS13Laser welding380V;10KW0.6MPa;100L/MinPCS24Welding tilter380V;5KW0.6MPa;100L/MinPCS25Double seed chain220V;4KW0.6MPa;500L/MinPCS16Bar code printer PCS17Electric screw setting tool PCS18Material table PCS39Transfer truck PCS5 380V;35KW0.6MPa;1200L/MinPCS13.1.1 Cell Feeding\Sorting MachineTechnical Parameters:1. Appearance size: L2.1m x W3.8m x H2.5m.2. Main power supply: AC220V\50HZ\5KW.3. Equipment main air source: 0.4-0.8Mpa oil-free and dry.4. Safety protection: The equipment is installed with leakage, overload safety protection and emergency stop anti-stay device.5. Battery line: manually put the battery into (loading platform).6. The automatic sorting machine has the function of detecting data storage (local) and automatically uploading Party A's MES system.7. Internal resistance detection: range 0-30mΩ, basic accuracy ±o.5%rdg resolution 0.lmΩ.8. Voltage detection: range 0-5V, basic accuracy ±0.01%rdg, resolution 0.lmV.9.OK cache channel: 6-bit OK sorting group channel, each channel cache > 50pcs.10.NG cache channel: 1-bit NG channel, channel cache > 10pcs.11.Control device: 10-inch touch screen + 23-inch LCD screen + industrial control system + code scanner.3.1.2 CCD Polarity Test MachineTechnical Parameters:1. Appearance size: L1.2m x W1.9m x H2.5m.2. Main power supply: AC220V\50HZ\ 1KW.3. Main air pressure: 0.4-0.8Mpa oil-free and dry.4. Visual inspection items: the polarity of the battery cell is reversed.5. Safety protection: The equipment is installed with leakage, overload, safety protection and emergency stop anti-stay device.6. Maximum detection range of the equipment: > L700mm *W700mm*H120-400mm.7. Detect camera pixels: Hikvision 20 million pixel prime lens.8. Light source: customized.9. Applicable battery range: all cell models within the detection range.10.The test results are bound to the bar code and stored in the local system (only the product stores the final test results), and then automatically uploaded to Party A's MES system for storage.3.1.3 Laser Welding MachineTechnical Parameters:1. Appearance size: L1.25m x W1.9m x H2.5m.2. Main power supply: AC380V\50HZ\ 5KW.3. Laser: RyKO \ Chuangxin, 3000W.4. Main air pressure: 0.4-0.8Mpa oil-free and dry.5. Safety protection: The equipment is installed with leakage, overload, safety protection and emergency stop anti-stay device.6. Nickel sheet specification: Aluminum ≤ Thickness 2mm, copper ≤ thickness 1mm.7. Welding stroke: effective welding stroke > L700mm*W700mm*H120-400mm.8. During the welding process, data such as welding power and welding speed are bound with barcode to generate a table, stored in the local upper computer system, and then automatically uploaded to Party A's MES system for storage.9. On-line laser welder can quickly position welding points and edit welding parameters.10. The welding sequence of each welding spot of the online laser welding machine can be edited at will.11. The online laser welding machine can automatically locate the coordinate position of the welding spot with data to achieve automatic welding.12.The in-line laser welding machine needs to be equipped with a blowing system and exhaust gas suction filter and its pipeline; The gas source of the blowing system can match the pure nitrogen gas source or the atmospheric gas source.3.1.4 Welding TilterTechnical Parameters:1. Appearance size: L1.2m x W1.8m x H2.5m.2. Main power supply: AC220V\50HZ\1KW.3. Main air pressure: 0.4-0.8Mpa oil-free and dry.4. Safety protection: The equipment is installed with leakage, overload, safety protection and emergency stop anti-stay device.5. Turn the product stroke: > L700mm*W700mm*H120-400mm.6. Turnover product weight: 50KG.7. Automatic turning machine ADAPTS to different models by configuring servo motor to achieve variable pitch, adapt to different height and size of the battery pack.8. The automatic turning machine can adapt to different clamping tools, and can be quickly replaced according to the model.9.Automatic turning machine rotation adopts servo rotation mode.3.1.5 Double Speed ChainCompany ProfileCertificationsOur AdvantagesAfter Sales ServiceFAQQ1 :How to ensure the quality of your products?A:We have a professional design and quality team, we have focused on the module PACK line for 9 years. The core members of the industry are from the battery industry.Q2: What is your delivery time?A : 30-60DaysQ3 :What if our team knows very little about the PACK line??A : We will provide you with turnkey service and free training of your employees, and provide 1 year of paternity after delivery of the production line.Q4:How to deal with the problem of equipment parts?A : We will prepare a spare part for you before shipment, so that you can react quickly when the equipment needs to be replaced without affecting production.
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