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Solar Water Heater Production Line LPG Automatic Machine1
Assembly Line Production Line, Electrical Appliance Production Line, Solar Water Heater, Solar Water Heater Machinery
HANGZHOU LINAN XINRAN SOLAR EQUIPMENT CO., LTD.
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Product Description LPG Cylinder Manufacturing MachinesLPG Gas Cylinder production line has the feature of short production cycle, easy operating, stable performance, safety and reliability in the LPG Cylinder making process.LPG Gas Cylinder Production Line Machinery List:No.Equipments nameSPECUNIT Production equipments for LPG cylinder body1Hydraulic press500TSET2Blanking production lineXL-2SET3Blanking die SET4Deep drawing machine200/300SET5Drawing die SET6Trimming machineQK-7SET7Joggling machineSK-4SET8Cleaning machineQL-5SET9Hole punching machineCK-3SET10Valve base automatic welding fixtureFH-3SET11Guard-ring automatic welding fixtureTH-1SET12Foot-ring automatic welding fixtureDH-1SET13Lincoln welderCV500PSET14Shearing machine6*2500SET15Four roller bending machine SET16End-long welding fixture SET17Barrel trimming machine SET18Barrel cleaning machine SET19Fixture for combination of two dish endsZZ-1SET20Circular seam welding fixtureHH-2SET21Lincoln welderCV500PSET22Heat treatment furnace SET23Water pressure testing machine/Hydrostatic testing machineSY-4SET24Shot blasting machinePQ-4SET25Zinc metalizing machinePX-2SET26Powder spraying production lineJP-2SET27Valve fixing machineJA-2SET28Air-tightness testing machine SET29Gas filling device SET30Printing machine SET31Straight conveyor line M32Bent conveyor line M33Conveyor line power SET34Deep drawing machine4mm*1.5mSETIIGuard-ring/Collar/Handle production equipment1Guard-ring blanking lineHK-2SET2Punching machine100TSET3Automatic encoding engraving machineBM-1SET4Guard-ring rolling words machineGZ-2SET5Guard-ring vertical rolling machine SET6Guard-ring upper R hydraulic forming machine200TSET7Guard-ring lower R hydraulic forming machine180TSET8Guard-ring folding machineHZ-2SET9Guard-ring mold SETIIIFoot-ring/Base production equipments1Foot-ring blanking lineDK-2SET2Base once falling machineDL-1SET3Vertical rolling machineJY-2SET4Foot-ring butt welding fixtureDD-1SET5Foot-ring R forming machineDC-2SET6Foot-ring mould SETIVAccessory equipments1Air compressor(screw)10/0.8SET2Air compressor(piston)2.0/3.0SET3coolerHL-5.1/3.0SET4Gas storage tank1m3/3MPaSET5Gas storage tank2m3/1MPaSETVTesting equipments1Nondestructive testing equipment SET2Mechanical property deviceWES-600BSET3SpectrographHX-750SET4Bursting test machine SET5Ultrasonic thickness gauge SET6Coating thickness gauge SETHydraulic press, Decoiler and blanking production line and blanking die This production line is used for blanking of steel coil and cutting to round steel plate, using computer optimization design, with high mechanical strength, operating smoothly. Control parts adopt digital circuit, main components and parts: PLC, touch screen, servo motor etc. selected with international famous brand. Feeding length is controlled by servo motor, with high accuracy. Blanking die can realize double or three blanking. The material of die is Cr12Mov, processed by vacuum hardening. The whole production line is with high automation, stable operation, low failure rate, convenient maintenance.It's the first choice of LPG cylinder manufacturing machines.1. raw material specifications:a.The steel plate thickness2~4mmb.The width of steel plate≤1170mm (can be designed according to user requirements)c.The steel coil inner diameter450~800mmd.The steel coil external diameter≤1800mme.The steel coil weight≤25T2. The blanking specifications:Φ370~Φ615mm3. The blanking cycle:12s/once (Including auxiliary time)LPG cylinder dish end deep drawing machine and deep drawing die This machine is used for deep drawing of LPG cylinder round plate into dish end, adopt computer optimization design of is simple, with high mechanical strength, operating smoothly, sensitive and reliable, affordable.Mechanical‐electrical‐liquid integration and imported PLC control. Selected with drawing die of nodular cast iron or Cr12. High dimensional accuracy, long workable longevity ,simple and convenient operation, high production efficiency.1.Blank holder force1000KN2.Drawing force2000KN3.The main motor power44KW4.The maximum slider stroke700mm5.The blank holder slide stroke400mm6.The working table effective area1000x900mmLPG cylinder dish end Trimming machine This machine is used for LPG cylinder dish end face polishing and weld groove cutting, It's ofmechanical‐electrical‐liquid integration ,adopts clamping fixture for positioning, pneumatic tensioning, hydraulic automaticfeeding, one key operating, one time forming. Simple and convenient operation, sizes are flexible and adjustable, highproduction efficiency. One person can operate two sets machines, it's the ideal machine for LPG cylinder manufacturing.1.Motor power7KW2.Air source pressure0.6MPa3.Trimming time20s(adjustable)4.Weight1.5TLPG cylinder Dish end joggling machineThis machine adopts roller positioning, pneumatic compressing, hydraulic step less speed regulating, automatic feeding. to make the dish ends extrusion forming, accommodate to the requirements of different materials. The biggest advantage of this machine is that it can processing different diameter dish ends only on one machine. One person can operate two sets machines, it's the ideal machine for LPG cylinder manufacturing.1.Motor power4.5~11KW2.Air source pressure0.6MPa3.Thickness of the dish ends1mm~10mm4.Diameter of the dish endsΦ150~Φ1200mm5.Joggling time10~45s6.Weight1.5T‐3TLPG cylinder Dish end hole punching machineThis machine composed of hydraulic power unit, mainframe, mold and electronic control parts. It can satisfy the requirements of different sizes products, compact structure, stable property. It can punch single hole or double holes. It has advantages of high punching speed, high work efficiency, accurate positioning, safe and reliable etc.One person can operate two sets machines, it's the ideal machine for LPG cylinder manufacturing.1.Motor power5.5~11KW2.Punching speed180pcs/ hour3.Weight1.5~2.8TLPG cylinder Dish end hole punching and logo press machineLPG cylinder dish end cleaning machineThis machine is of mechanical‐electrical‐gas integration, adopts dish end rotation, mold positioning and cylinder compressing, inner and external polishing wheel proceed rust cleaning for the dish ends welding parts by cylinder automatic feeding, compact structure, stable property, high working efficiency, one person can operate two sets machines, it's the ideal machine for LPG cylinder manufacturing. This machine can realize automatic operation by linkage with conveyors.1.The main motor power1.5KW2.Polishing motor power1.5KW*23.Air source pressure0.6MPa4.Polishing wheel feed range0.2~20mm5.Working efficiency180pcs/hour6.Weight1.2TValve base automatic welding fixtureThis machine is suitable for welding LPG cylinder valve base and dish end, use Lincoln MAG pulsed power supply, frequency converting control revolving speed. One key operating, welding joint sophisticated transition, no splash on two sides. Convenient and simple operation, welding condition can be adjusted flexibly, can proceed different welding condition. One person can operate two sets machines, it's the ideal machine for LPG cylinder manufacturing.1.Nominal input voltage220V2.Motor power0.25KW3.aAir source pressure0.6MPa Collar/Handle automatic welding fixtureThis machine welding and null string speed is controlled by frequency conversion or servo, to realize high and low speed switch. That welding torch start/stop arc linkage with slow/fast rotation, selected with Lincoln MAG pulsed power supply, to realize automatic handle welding. This machine welding speed is fast, welding seam forming is beautiful, no splash. The quality is stable and reliable. One person can operate two sets machines, it's the ideal machine for LPG cylinder manufacturing.1.Electric currentAC380V + N 2.Motor power0.55KW3.Cylinder pressure0.5~0.7MpaFoot ring automatic welding fixture This machine welding and null string speed is controlled by frequency conversion or servo, to realize high and low speed switch. That welding torch start/stop arc linkage with slow/fast rotation, selected with Lincoln MAG pulsed power supply, to realize automatic handle welding. This machine welding speed is fast, welding seam forming is beautiful, no splash. The quality is stable and reliable. One person can operate two sets machines, it's the ideal machine for LPG cylinder manufacturing.1.Electric currentAC380V + N 2.Motor power0.55KW3.Cylinder pressure0.5~0.7MpaAssembly machine(combination of two dish ends)This machine is used for combination of LPG cylinder upper and lower dish ends. Ensure combination concentricity and assembling clearance of upper and lower dish ends, LPG cylinder welding seam quality. It's very important to improve productivity, decrease labor intensity.1.The pneumatic cylinder250mm2.Cylinder pressure0.5~0.7MpaLPG Cylinder Tank Cleaning machineThis machine is used for20kg‐50kg LPG cylinder barrel cleaning, cylinder positioning compressing , inner and external polishing wheel rotate proceed rust cleaning for the barrel welding parts by cylinder automatic feeding. It's of mechanical‐electrical‐gas integration, compact structure, stable property, convenient operation.1.The main motor power0.55KW2.Polishing motor power1.5KW3.Air source pressure0.6MPa4.Polishing wheel feed range0.2~20mm5.Working efficiency60pcs/hour6.Weight0.6TLPG Cylinder Heat Treatment FurnaceThis heat treatment furnace is used for stress relieving by normalizing, adopt LPG, Nature gas fuel oil as heat source, auto ignition, automatically control temperature, record with paper or without paper. Furnace length and burners quantity are according to daily production.1.Productivity75pcs/h2.Feeding waychain transmission or pneumatic cylinder feedingLPG Cylinder Water Pressure Testing MachineThis machine is used for strength testing for LPG cylinder manufacturing. Composed of rack, feeding device, irrigation, pressure compression and pressure maintaining, drainage device, water tank, pressure cylinder, electric control parts of the machine adopt centralized control with cabinet control, stations can be selected. This machine is with high automation, convenient operation, safe and reliable. It's the necessary machines for LPG cylinder manufacturing.1.Pneumatic pressure0.6MPa2.The hydrostatic test pressure3.2MPa(adjustable)3.Irrigation timeabout 90s4.Pressure maintaining time60s(adjustable)5.Drainage timeabout 50sLPG Cylinder Shot Blasting MachineThis machine is used for removing surface scale ,oil paint or other attachment of steel gas cylinder outer wall. It composes of cleaning room, rotation axis, shot blasting impeller, elevator, pushing cylinder, screw driver and electric parts etc. Wearing plate of cleaning room is of high abrasive resistance, no need to replace within one year. Its' function is to get bright and clean surface with certain roughness, while coating the surface, it can improve the adhesion on the surface of the paint film, and improve the fatigue strength and corrosion resistance of liquefied petroleum gas cylinders.1.Productivity80~120pcs/hour2.Shot blasting impeller quality2pcs3.Hoist motor power2.2KW4.Total power31.2KW5.Weight16TLPG Cylinder Metallization Machine LineThis zinc production line is used for zinc metalizing of LPG cylinder surface. It composed of electric arc spraying machine, spraying torch automatic mechanism, work piece automatic transfer and rotation speed change mechanism,spraying room, vacuum cleaner, electronic control parts. It makes melting metal zinc wire atomization with jet stream, using arc as heat source. it's the technology that spraying to LPG cylinder surface with high speed. This machine make 3 sets or several sets arc spraying machines combine together, spaying the zinc to one LPG cylinder from different sides,with 3pcs or several pieces spraying torch.1.Arc spraying machine total power15KVA*N2.The vacuum cleaner main engine power:5.5KW3.The compressed air input pressure0.55~7Mpa4.Zinc spraying wire diameterΦ2mm‐Φ3mm5.Rated input voltage220V~380V6.The max productivityabout 90pcs/hour7.Consumption zinc wire quantity per hour93KGLPG Cylinder Powder Spraying Machine LineThe spraying production line is used for static powder spraying for kinds of steel gas cylinder. it takes natural gas or LPG as heat source. Composed of suspension conveying equipment, powder spraying equipment, curing equipment etc. Finished products surface coating are with high adhesive force, tightness, corrosion prevention and electrical insulation property.1.Working voltage380V 50Hz2.Air source pressure0.4~0.6MPa3.Total power15KW4.Working efficiency180pcs/hourLPG Cylinder Valve Fixing MachineThis machine has two kinds, 5~15KG &20~50KG, used for valve fixing and removing of LPG cylinder. Two types: mechanical torsion and torque meter control. It has the device of electric control, pneumatic‐lock, adjustable torsion. While reaching the required torsion value, stop automatically, to ensure the exit of valve in the middle of guard‐ring. This machine is of flexible operation, convenient and safe.1Moto power2.2KW2Speed ratio1:433Working speed33r/m4Weight0.9TLPG Cylinder Gas Filling DeviceThis device is used before air tightness test ,for LPG cylinder manufacturer or LPG cylinder testing station production line. It composed of piston air compressor, air storage tank, air cylinder and air inflation gun. The quantity of air inflation gun is decided according to the customers' requirements. LPG Cylinder Air Tightness Testing Machine1.Air source pressure0.6Mpa2.Air source pressure of pressure test2.2Mpa3.Pressure maintaining time60s4.Weight2.5TLPG cylinder printing machine with size 400*300mmThis machine has two kinds, one side printing and double side printing. It's manufactured upon on domestic and foreign silk screen printing technology. It's with good quality, no pollution, low printing cost.1.Printing format(length*width)400*300mm2.color typeTwo colors printing3.Productivity5pcs/min4.Ink consumption≤2g/pcLPG cylinder printing machine with size 700*600mmThis machine is uesed for LPG cylinder printing. There are two kinds of printing, one is side printing and another is double side printing. It has a function of good quality, low cost.1.Printing format(length*width)700*600mm2.Printing color typeTwo colors printing3.Productivity2pcs/min4.Ink consumption≤2g/pcLPG cylinder Handle/Bottom base blanking production line( Decoiler straightener feeder ) This production line is suitable for the coil material uncoiling first, then fed to the straightener‐feeder, cutting the steel into the required size. It adopts computer optimization design, with high mechanical strength, operating smoothly. Control parts use digital circuits, servo drive, touch screen setup parameter, feeding length can be Flexible and adjustable, accurate and reliable. The whole production line is with high automation, stable operation, low failure rate, convenient maintenance. It's the first choice of LPG cylinder manufacturing machines.LPG cylinder handle hydraulic roll stamping word machine1The maximum roll stampingword graph width120mm2Maximum size of work piece500*180mm(length*width)3Word graph mark depth0.2~0.8mm4The maximum productivity1pcs/10s(including the auxiliary time)5Power3KW6Weight0.8TLPG Cylinder coding and engraving machine1.Motor power5.5KW2.Working pressure300KN3.The coding depth0.5~1.0mm4.Working efficiency10~12times/min5.Shape(length*width*height)700*600*1800mm6.Weight0.8TLPG Cylinder Foot‐ring/ Bottom base rolling machine1.power4.5KW2.Working voltage380V 50Hz4.Working efficiency240pcs/hLPG cylinder handle forming machine1.Maximum liquid working pressure25MPa2.Maximum output pressure of main cylinder1000KN3.Side cylinder maximum output pressure2×400KN4.Power15KW5.Working efficiency6pcs/minLPG cylinder straight conveyor lines and bent conveyor linesThis conveyors use chain wheels, roller conveyors transmission by chain driving, conveyors is composed of 330×180mm,330×140mm,250×80mm,250×140mm straight conveyors and 90 degree,180degree bending conveyors. The conveyor lines transmit with good stability, safe and reliable, convenient use and maintenance.1.Speed reducer power1.5KW2.Speed ratio1:593.Conveyor line speed2.9m/minLPG cylinder End‐long seam welding fixture1.Motor power150W2.Air source pressure0.6Mpa3.Working efficiency40pcs/hour4.Shape(length*width*height)200*800*1500mm5.Weight0.8TLPG cylinder Barrel trimming machine1.Motor power2×5.5KW2.Working efficiency1pc/min3.Shape(length*width*height300*800*1000mm4.Weight1.2TLPG Cylinder Machinery Process Photo:Contact Information:
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