IPDB › China Industry › Manufacturing & Processing Machinery › Assembly Line & Production Line
Turnkey Solution for Li-ion Module Packing Line1
Assembly Line Production Line, Assembly Line, High-Efficiency, Automated
Huiyao Laser Technology (Luoyang) Co., Ltd
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Product Description The Huiyao Laser Energy Storage Prismatic Battery Module PACK Production Line is an efficient, intelligent, and customized automated production line specifically designed for the energy storage field. It is ideal for applications in large-scale energy storage systems, home energy storage, and industrial energy storage. By integrating advanced laser welding technology, automated assembly systems, and intelligent detection equipment, it provides a production solution for battery modules with high consistency and reliability.Key Features High-Precision Laser Welding6000W fiber laser with welding precision of ±0.1mm, ensuring high strength and low resistance.Contact-free process, zero splatter pollution, compliant with high cleanliness standards. Fully Automated ProductionProduction cycle: 12-18 PPM (adjustable), supporting 7x24 continuous operation.Automation rate ≥95%, covering feeding, stacking, welding, encapsulation, and detection. Intelligent Detection & MonitoringIntegrated BMS and self-developed PLC control system, compatible with MES for global monitoring.Real-time detection of 20+ parameters (voltage, insulation, etc.), AI-driven anomaly alerts. High Efficiency, Energy - saving and Environment - friendlyEnergy - saving designs and environment - friendly materials are used to reduce energy consumption and environmental pollution.Processes such as glue coating and welding are in line with green manufacturing standards, helping customers achieve sustainable development. Technical SpecificationsMain ParametersCategoryParameterValueLaser WeldingLaser Power6000W Welding Precision±0.1mm Welding Speed50mm/sAutomationCycle Rate12-18 PPM Automation Rate≥95% Total Power Consumption150kWDetection & MonitoringDetection Parameters20+ (Voltage, Resistance, etc.) Alert Response Time≤1 SecondCompatibilitySupported Cell TypesPrismatic/Cylindrical/Blade Changeover Time<2 HoursQuality AssuranceYield Rate≥99.5% Product Process FlowIntegrated Battery Process Flow: Cell to Module to PackApplication FieldsLarge - scale Energy Storage Systems: Such as power grid peak regulation, renewable energy energy storage, etc.Home Energy Storage Systems: Such as household energy storage battery packs.Industrial Energy Storage Systems: Such as factory backup power supplies, micro - grid systems, etc. Services and SupportCustomized Solution Design: Provide personalized solutions according to customer needs.Technical Training: Provide customers with comprehensive operation and maintenance training.After - sales Service: Provide 24 - hour quick - response service to ensure the stable operation of the production line.Packaging & ShippingPrecision Protection, Global AssuranceEvery Huiyao Laser system is meticulously packaged in heavy-duty wooden crates with anti-vibration reinforcement, certified to withstand extreme transit conditions. Our ISO-certified logistics network ensures 99.9% damage-free delivery to 50+ countries.Company ProfileHuiyao Laser Technology (LuoYang) Co., Ltd. (AKA Yao Laser) is an industry-leading manufacturer of new energy intelligent equipment, dedicated to providing innovative turnkey solutions for Battery Module PACK Production Lines and CCS Intelligent Manufacturing Production Line across various industries.Since its establishment in2019, Yao Laser has continuously advanced the development and application of laser technology, providing customers with high-quality, high-performance laser equipment and Battery Module PACK Automated Production Lines, and CCS Intelligent Manufacturing Production Line.Representative ClientsHuiyao Laser: Where Innovation Meets ExcellenceRooted in cutting-edge technology and uncompromising quality, Huiyao Laser delivers dedicated solutions to globally renowned enterprises and industry leaders across industrial equipment, new energy, and automotive manufacturing sectors. Our clients' trust validates our expertise; collaborative success shapes tomorrow's breakthroughs. Certifications & AdvantagesExhibition&CustomersFAQQ1: What is the production cycle of this production line? Can it meet the needs of large - scale production?A1: The PACK line of Huiyao Laser adopts a highly automated design. The production cycle can reach ≤ 2 minutes per module, and it supports 7x24 - hour continuous operation, fully meeting the needs of large - scale production.Q2: Does the production line support the production of battery modules of different specifications and models?A2: Our PACK line adopts a modular design and can be flexibly adjusted according to customer needs. It supports the production of prismatic battery modules of various specifications and models, with strong adaptability.Q3: How to ensure precision and consistency during the welding process?A3: The production line uses high - precision laser welding technology, with a welding precision of up to ±0.1mm. At the same time, it is equipped with an intelligent detection system to monitor the welding quality in real - time, ensuring the consistency of each module.Q4: Is the degree of automation of the production line high enough? Does it require a lot of manual intervention?A4: The PACK line of Huiyao Laser has a high degree of automation of over 95%, covering processes such as feeding, sorting, stacking, welding, encapsulation, detection, and unloading, greatly reducing manual intervention and improving production efficiency.Q5: How does the production line ensure that the quality of each module meets the standards?A5: The production line is equipped with various detection devices, including voltage detectors, internal resistance testers, insulation withstand voltage testers, etc., to ensure that each module meets the standards in terms of electrical performance, insulation, and safety.Q6: Do the daily maintenance and upkeep of the production line require professional technicians?A6: Our production line has a simple design and is easy to maintain. At the same time, detailed operation manuals and technical training are provided. In addition, Huiyao Laser also offers a professional after - sales service team to ensure that customers can quickly solve maintenance problems.Q7: Is the initial investment and long - term operating cost of the production line relatively high?A7: Although the initial investment is high, the high efficiency and low defect rate of the production line can significantly reduce long - term operating costs. In addition, automated equipment reduces labor costs and material waste, with a high return on investment.Q8: Can the production line be customized according to our special requirements?A8: Huiyao Laser provides customized solutions and can adjust the production line design according to the specific needs of customers, ensuring that different specifications, models, and process requirements are met.Q9: Does the production line meet environmental protection requirements?A9: Our production line uses energy - saving designs and environment - friendly materials to reduce energy consumption and environmental pollution. At the same time, processes such as glue coating and welding are in line with green manufacturing standards.Q10: If there are problems with the production line, can we quickly get technical support?A10: Huiyao Laser provides 24 - hour quick - response service and has a professional after - sales service team to ensure that customers have no worries during the production process.
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