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300L Professional Food Grade Yogurt Culture Fermentation Tank Customizable Size & Agitator1
Machinery for Food Beverage Cereal, Yogurt Fermentation Tank, Food Grade Fermentation Tank
Zhejiang Jinben Machinery Manufacturing Co., Ltd.
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Product DescriptionProduct IntroductionFermentation TankFermentation is a process where microorganisms (e.g., bacteria, yeast) break down organic matter (typically sugars) in an anaerobic environment to obtain energy. This process requires maintaining a constant temperature while agitating the fermentation broth to ensure material uniformity and timely venting of metabolic byproduct gases.Therefore, as a fermentation vessel, the fermentation tank is an atmospheric stainless steel container equipped with temperature control, agitation, temperature monitoring, and other essential systems.Strict Sterile Environment:Efficient Aeration & Mixing:Structural Design & Safety: Design Core: Preventing contamination is critical for successful fermentation. All parts in contact with materials (tank, pipelines, valves, etc.) feature dead-leg-free design.Material: Main body is made of 304/316 stainless steel, ensuring easy cleaning, sterilization, corrosion resistance, and no harmful substance release.Sealing: The tank is equipped with reliable mechanical seals (shaft seals) to maintain sterility where the stirring shaft penetrates the tank.Sterilization Methods:In-situ sterilization (CIP, Clean In Place) using saturated steam (121°C, 15-30 min) or chemical disinfectants to thoroughly sterilize the entire system (tank, pipelines, filters, etc.).Air is filtered through sterile-grade filters (0.22μm/0.1μm cartridges) before entering the tank.Aeration: Aerobic fermentation requires a continuous supply of sterile air . Gas is evenly dispersed via sterile air spargers (ring pipe, single pipe, microporous diffuser).Mixing: The mixing system (motor, shaft, impeller) breaks bubbles, enhances gas-liquid contact, improves oxygen dissolution (higher KLa), and maintains uniformity (temperature, pH, nutrient concentration).Impeller Types: Common options include paddle, anchor, propeller, and helical impellers, selected based on broth viscosity and aeration needs.Geometry: Cylindrical tank with elliptical/dished sealing heads for optimal mixing and dead-leg-free sterilization.Manhole/Sight glass:Manhole (with quick-open sterile cover) on top/side for maintenance, inoculation, and observation.Sight glass or illumination port for internal monitoring.Safety Devices: Pressure gauges, safety valves, rupture discs, etc., ensure operational safety.Jacket/Insulation: Temperature-controlled jacket with an outer insulation layer to reduce energy consumption.Key Applications:Pharmaceuticals: Antibiotics, vaccines, enzymes, vitamins, hormones.Food & Beverage: Amino acids (MSG, lysine), organic acids (citric acid, lactic acid), yeast, alcohol, brewing (beer, wine), food additives.Agriculture: Bio-pesticides, bio-fertilizers, feed additives.R&D: Lab/pilot-scale strain screening, process optimization, metabolic studies.Equipment nameModelSize(mm)ConfigurationRemarksAtmospheric Fermentation Tank500LΦ1000*1700Main body material: 304 stainless steel, material contact parts optionally available in 316 stainless steel.Equipped with atmospheric manhole, agitation device (agitator motor with oil drip tray), dust-proof breather (optional one-way exhaust).Inlet/outlet ports with quick-install clamp connections (size optional), glass tube level gauge, sanitary sampling valve, temperature probe.Optional PH meter and conductivity meter.During fermentation, numerous parameters need to be monitored. Some parameters, such as sugar content, have inaccurate online monitoring data, so it is recommended to conduct laboratory tests.1000LΦ1250*21001500LΦ1400*24002000LΦ1500*25003000LΦ1700*27505000LΦ2000*3150For other model equipment parameters, please consult us. (Specifications are subject to the actual equipment.)Nominal Volume(L)30050010001500200030004000500010000Main MaterialSUS304/SUS316Insulation MaterialPolyurethane Foam / Insulation CottonJacketCoil Jacket / Miller Plate JacketHeating MethodSteam Heating / Electric Heating / Hot Water Heating / Chilled Water CoolingDesign Pressure / Working PressureAtmospheric Pressure / Atmospheric PressureMixing Speed36 rpm or Variable Frequency Speed ControlMounting TypeHanging Type / Leg Support TypeMaterial Inlet/Outlet (Φ)323238383851515163Main ProductCompany ProfileFounded in 1995, Zhejiang Jinben Machinery Manufacturing Co., Ltd. covers an area of more than 10,000 square meters. It is a private enterprise specializing in the design, R&D, production and sales of food and beverage machinery and equipment.The company mainly produces beverage filling production lines for milk and yogurt, purified water and mineral water production lines, enzyme production lines,fruit juice beverage production lines, etc. The main products are water treatment equipment, tube sterilizers, plate sterilizers,water soaking machine sterilizers and spray sterilization machine,beverage filling machine (can filling machine, glass bottle filling machine, PET plastic bottle filling machine), labeling machine, stainless steel mixing tanks, fermentation tanks, bottle blowing machine and other series of packaging equipment. Our products are not only sold well in all provinces and cities across the country, but also exported to America, Europe, Africa,Southeast Asia and other countries and regions. The annual export is stable and shows continuous growth.Based on the concept of "implementing scientific management, creating excellent quality, and serving customers with integrity", the company actively explores domestic and overseas markets and provides customers and friends with high-quality products and perfect services.Sincerely welcome domestic and foreign friends, new and old customers, and colleagues in the industry to negotiate business and develop together!Our factoryOur CertificateExhibitionAfter Sales Service & Packing & DeliveryFAQQ1: Do you have reference project?A1: We have reference project in many countries,If we get the permission of the customer who has brought the machines from us ,we can tell you their contact imformation,you can go to vist their factory.And you are always welcome to come to visit our company,and see the machine running in our factory,we can pick you up from the station near our city.Contact our sales people you can get video of our reference running machine.Q2: Do you provide customized service?A2: We can design the machines according your requirements(materil ,power,filling type,the kinds of the bottles,and so on),at the same time we will give you our professional suggestion,as you know,we have been in this industry for many years.Q3: What's your guarantee or the warranty of the quality if we buy your machines?A3: We offer you high quality machines with 1 year guarantee and supply life-long technical support.Q4: How long time for installation?A4: According your machines order,we will send one or two engineers to your plant,it will take about 10 days to 25 days.Q5:What is the terms of payment ?A5: 30% paid by T/T as deposit; and the balance paid by T/T before shipment.
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