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China Manufacturer Disposable Syringe Making Line Plastic Medical Production Machine1
Assembly Line Production Line, Chemical Production Line, Syringe Production Line, Syringe Injection
Fuzhou Smartell Technology Co., Ltd.
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Product Description Disposable Syringe Production Line Product DescriptionThis syringe production machine include Injection Moulding machine, Moulds, Syringe Barrel Printing Machine, Syringe Assembly Machine, Needle assembly machine, Syringe Packing Machine and EthyleneOxide Sterilization Machine. We will help you design the exact machine for your after get your detailrequirement. Like the syringe type, the packing method, the production capacity. We also can helpcustomers draw the workshop layout once known the detail size of the factory.Specifications 1.Injection MoldingThe production process typically commences with injection molding, which is a crucial step in forming the plastic components of the syringe. High - grade polymers, such as polypropylene (PP), are commonly used due to their excellent biocompatibility, chemical resistance, and mechanical properties. Granules of the selected polymer are fed into an injection molding machine. The machine heats the granules to a molten state and then injects the plastic under high pressure into precisely designed molds. These molds are crafted to create the syringe barrel, plunger, and other plastic parts with intricate details and tight tolerances. For example, the barrel must have a smooth inner surface to ensure the smooth movement of the plunger and accurate dosing of the liquid. The molds are often made of high - quality steel and are designed to produce multiple parts in a single cycle, which significantly increases production efficiency.2. Printing and MarkingAfter the plastic parts are formed, the syringe barrels are sent for printing and marking. This step is essential for providing important information on the syringe, such as volume graduations, lot numbers, expiration dates, and brand lognumbers, expiration dates, and brand logos. Advanced printing techniques, such as pad printing or laser marking, are employed. Pad printing uses a silicone pad to transfer ink onto the surface of the barrel, allowing for high - resolution and durable prints. Laser marking, on the other hand, uses a high - energy laser beam to etch the information directly onto the plastic surface. Laser - marked information is highly resistant to wear and fading, ensuring that the syringe remains legible throughout its shelf life. The printing and marking process is carefully calibrated to ensure that the information is clear, accurate, and conforms to regulatory requirements.3. AssemblyThe assembly stage is where the various components of the syringe are brought together to form a complete unit. This involves joining the barrel, plunger, gasket, and needle (if applicable). Automated assembly machines are commonly used to ensure consistent and accurate assembly. These machines are equipped with sensors and robotic arms that can precisely pick and place each component. For instance, the plunger is inserted into the barrel with a specific amount of force to ensure a proper fit and smooth operation. The gasket is placed in the correct position to provide a tight seal, preventing leakage during use. In some cases, safety - feature components, such as needle - retracting mechanisms for safety syringes, are also assembled at this stage. The assembly process is closely monitored to ensure that each syringe meets the required quality standards.4. PackagingOnce assembled, the syringes are packaged to maintain their sterility and protect them from damage during transportation and storage. The packaging process typically involves individual wrapping of each syringe, often in blister packs or plastic sleeves. Blister packs are made of a clear plastic formed to fit the syringe and a backing material, usually paper or plastic, which provides a barrier against moisture and contaminants. Automated packaging machines are used to efficiently wrap the syringes. These machines can handle a high volume of syringes per minute, ensuring rapid packaging. After individual packaging, the syringes are grouped and placed into larger boxes or cartons for distribution. The packaging materials are selected to be compatible with the sterilization process that the syringes will undergo.5. SterilizationThe final major step in the production process is sterilization. Since syringes are used in invasive medical procedures, ensuring their sterility is of utmost importance. Ethylene oxide (EtO) sterilization is a commonly used method in the syringe production industry. In this process, the packaged syringes are placed in a sterilization chamber where they are exposed to ethylene oxide gas under controlled conditions of temperature, humidity, and time. The ethylene oxide gas penetrates the packaging and kills any microorganisms present on the syringes. However, EtO is a toxic gas, so strict safety measures and environmental controls are in place. After sterilization, the syringes are held in a aeration area to allow any residual ethylene oxide gas to dissipate. Another method of sterilization is gamma irradiation, which uses high - energy gamma rays to kill microorganisms. Gamma irradiation is a highly effective method and is often preferred for its ability to penetrate thick packaging materials. Our Advantages 1)One-stop service : providing a complete range of equipment, material or technical services that customer might require for syringe production.2) Our machine is of high efficiency and stability. Its technology and performance can reach international advanced level. 3) 20-year experience in designing, researching & developing, manufacturing the syringe equipment. 4) Professional sales team, providing 7x 24 hours service.5) Overseas after-sales service, skilled engineers will go to install and debug the machine at buyer's location.6) Production manager's theoretical and practical training solution, or headhunting service.
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