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High-Speed 5-Axis CNC Machining Center with Heidenhain Probe for Aerospace Parts1
CNC Machine Tools, Machining Center, Five-Axis Linkage Center
Wuxi Golp Cnc Machinery Co., Ltd
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Product Description Customized Vertical Five-axis Linkage Machining CenterIntroduction:Customized Vertical Five-axis Linkage Machining Center is equipped with the Heidenhain system as the standard configuration,featured high positioning accuracy and fast response speed, enabling five-axis linkage machining. Equipped with an automatic tool changer and automatic measuring devices for parts and tools, thus achieving efficient and automated processing.Composition and Motion Modes of the Machine Tool:The machine tool is composed of components such as the bed, column, beam, ram box, ram, pneumatic system, automatic lubrication system, hydraulic system, cooling chip removal system, electrical numerical control system, detection system, and fully enclosed protection system. Its motion modes are as follows: the ram box moves left and right (X-axis), the beam moves back and forth (Y-axis), the ram moves up and down (Z-axis), the cradle turntable swings on the A-axis, and the C-axis rotates. The movements in all directions can be automatically controlled by the control unit, realizing five-axis linkage machining.Materials, Structure, and Transmission System of the Machine Tool:The main castings of this machine tool are made of high-strength cast iron materials using resin sand molding. It adopts a reasonable box and rib structure, which has excellent bending resistance, good rigidity, and outstanding stability. The main movement of the machine tool uses an imported electric spindle. The spindle speed can reach up to 18,000 r/min, and it supports automatic spindle broach loosening. The X, Y, and Z axes are driven by servo motors, which directly drive the ball screw to rotate through couplings. The A and C axes are driven by torque motors, ensuring that the transmission system has high motion accuracy and transmission rigidity.The HEIDENHAIN TS 460 is a workpiece touch probe primarily used in CNC machining centers for automated measurement and tool setting tasks:Δ Workpiece Positioning: Automatically detects the workpiece zero point to improve machining accuracy.Δ Tool Setting: Measures tool position and compensates for any deviation.Δ In-Process Inspection: Performs dimensional checks during or after machining to ensure quality.Δ Increased Efficiency: Reduces manual measurement time and enables automated measurement, enhancing overall productivity.high-rigidity rotary table capable of A/C-axis motion, combined with a HEIDENHAIN touch probe mounted on the spindle. The spindle assembly includes a blue high-speed motorized spindle unit, supporting speeds up to 18,000 rpm. The large rotary table allows for complex multi-surface machining, ideal for aerospace, automotive, and precision mold industries. The stainless steel interior ensures cleanliness and safety during operation, reflecting the machine's advanced manufacturing and automation capabilities.A complex aluminum alloy cavity part machined on a 5-axis machining center.Workpiece Features:Δ Made of aluminum alloy, with visible CNC machining patterns on the surface.Δ The part has a curved cavity structure with multiple smooth transitions and deep pockets, featuring a highly complex contour.Δ It is fixed on the rotary table using four clamping blocks, requiring high machining precision. ItemThe name of the projectunitParameters1workbenchTable diametermm?600T-slot size (trough width × number)mm14H7×8Table center holemm?60H7Maximum load capacity of the tablekg≤500*Maximum part dimensions (diameter x height)mm?640X5002FeedX/Y/Z axis travelmm460/600/400A-axis swing range°(degree)±140C-axis rotation range°(degree)360X/Y/Z axis cutting feed ratemm/min20~20,000X/Y/Z axis fast traverse speedmm/min60,000A-axis fast swing speedrpm90C-axis fast rotation speedrpm1003spindleSpindle diametermm?190h5Spindle speed maxrpm18,000Spindle power (S1/S6-40%)kW27/33Spindle torque(S1/S6-40%)Nm65/81Spindle speed regulation mode Infinitely variable speedSpindle taper HSK-A63Distance from spindle end face to work table (min/max)mm135/5354precisionX/Y/Z axis positioning accuracymm0.006X/Y/Z axis repeatabilitymm0.004A/C axis positioning accuracy(sec)6A/C axis repeatability(sec)4Radial runout of the spindle taper (near the spindle end)mm0.003Radial runout of the spindle taper (300 mm from the end of the spindle)mm0.012*Concentrate; Other unspecified project accuracy requirements shall be implemented in accordance with the provisions of the standard.5cutting toolTool magazine capacityset30Tool change method automaticShank form DIN69893Maximum tool diameter (when full)mm?80Maximum tool diameter (adjacent vacancy)mm?125Maximum tool lengthmm300Maximum individual tool weightkg6Total weight of the toolkg≤906Numerical control system HEIDENHAIN TNC6407The total capacitance of the machinekVA938The total weight of the machinetAbout 109Machine contour dimensions (L×W×H max)mm4000×3800×3200ItemNameSpecifications and modelsSuppliersQTYremark1Numerical control systemTNC640Heidenhain, Germany1 set 2Cradle turntableSZYZ64AMade in China1 set 3Motor spindle?190INNA1 set 4Tool magazine30 handfulsMade in China1 set 5X/Y/Z axis drive motor1FK7 seriesGerman Siemens4 pcs 6A-axis torque motorTK5 seriesPhase1 pc 7C-axis torque motorTK5 seriesPhase1 pc 8Grating rulersLC seriesHeidenhain, Germany4 pcs 9Circular gratingRCN seriesHeidenhain, Germany2 pcs 10Screw?40×20Import4 pcs 11Lead screw bearingsTAC seriesJapan NSK4 sets 12Linear guides Schneeberger, Switzerland3 sets 13Lubrication system Nanjing Becher1 set 14Oil-air lubrication system Import1 set 15Hydraulics HAWE, Germany1 set 16Cooling system Sanhe Tongfei1 set 17Electrical cabinet air conditioning Sanhe Tongfei1 set 18Pneumatic system Japan SMC1 set 19Rail protection German HEMA ZHAO1 set 20Chip conveyor + chip collection car Made in China1 set 21Emulsion paper bag filter Made in China1 unit 223D probe for the workpieceTS460Heidenhain, Germany1 set 23Infrared receiverSE642Heidenhain, Germany1 set 24Non-contact tool measurementMicro Compact A3-8L1German BLUM1 setOption25Rotate the axis calibration ballBZQ-01Made in China1 setOption26Calibration Ball System SoftwareKinematicsOptHeidenhain, Germany1 setOption27Collision avoidancePulseNGMontronix, Germany1 setOption28Rotate the windowSpinWindow NEOGerman HEMA ZHAO1 setOption29Oil mist collectorSVW80CS-84708Made in China1 setOption You can click on the image above for details.1.Q:What's your payment terms?A:T/T,L/C,Paypal,Western Union etc.2.Q: Do you test all your goods before delivery?A: Yes, we have strict quality inspection process including a load test for every machine before leaving our factory.3.Q: Are you a trading company or a manufacturer?A: We are a professional manufacturer. Our products have been exported to Asia, South America, Africa, and have developed a good world wide reputation. 4.Q: What kind of product certification do you have?A: All our products have passed ISO9001 and CE certifications. We have strict quality inspection process before leaving our factory in order to offer the best quality machines to our customers.5.Q: Do you have after sales service?A: Yes, we have special service team which will offer you professional guidance, or On-site installation in customer Factory.WUXI GOLP CNC MACHINERY CO,.LTD is located in WUXI-- the core location of the Changjiang Delta which is the most dynamic economy area in China. We are a new brand company specializing in the CNC machine tool industry. The company is mainly engaged in CNC grinding machine,Die-casting machine, gear grinding machine ,gear chamfering machine ,thread turning machine,CNC Punching machines, gear measuring centering machine and other new intelligent machine and related supporting products. The company adheres to the business philosophy --Professional quality, Credibility first, Customer first, and is committed to the development goal of becoming an important member of the global market in the field of intelligent machines.
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