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Battery Plate Curing and Dying Chamber High Temperature High Humidity1
Assembly Line Production Line, Electrical Appliance Production Line, Drying Chamber, Curing Chamber
Better Technology Group Limited
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Product Description High Temperature And Humidity Curing Chamber 1. Structure description A single curing chamber is composed of main chamber, an auxiliary chamber and a control cabinet. 1.1 The production of chamber wall(Including main and auxiliary chamber). The inner surface of the wall is strengthened with stainless steel plate pressing stiffeners (SUS304, thickness 0.8mm), the outer surface is strengthened with sea-blue color stainless steel plate pressing stiffeners (plate thickness 0.8mm), the middle is made of polyurethane integral foam, non-absorbent, flame-retardant, with good thermal insulation performance, thickness is 100 mm. 1.2 The main chamber is used to place the plate shelf. Wind screens are installed on the left and right sides of the main chamber. The structure of the wind screens is SUS304 stainless steel. 1.3 The auxiliary chamber is installed above the main chamber, which made of integral steel structure production. Stainless steel circulating fan, stainless steel combustion chamber and other devices are installed inside. 1.4 The air inlet damper (controlled by the electric actuator) is installed above the auxiliary chamber, and the moisture is discharged by dehumidification damper (controlled by the electric actuator). The opening degree can be adjusted freely. At the transition between the auxiliary chamber and main chamber, there is a guide wind direction device to make the circulating air volume uniform in each corner of the entire chamber. 1.5 Use lifting gates, the gate and the chamber body are sealed by a plane sealing method, the sealing ring is silicone rubber, the sealing method between the gate and the ground is a floor mopping silicone rubber seal, the geared motor drive gate can slide up and down freely 2. Working principle:2.1 Air distribution method: a unique steric air distribution method is adopted (the wind direction device is installed on the front and back of the air outlet side belt), and the air volume of the upper and lower front and rear is basically the same, and there is no dead zone for the air distribution. Wind screens are installed on the left and right side walls inside of the main chamber. Circulating wind enters from one side of the wind screen, after humidification and heating, blows out from the other side of the wind screen. 2.2 Humidification method: Compressed air is used to atomize the water during curing, the spray method is constant pressure spray, which truly realizes the atomization of water. It is heated and vaporized by a heater and stirred by a fan, blown out by the circulating wind, and can be set to provide regular oxygen supplementation in multiple directions. In addition, the equipment has its own electric heating steam generator for heating and tonifying dampness. 2.3 Heating method: electric heating, stainless steel radiator pipe with fins, temperature PID closed-loop control, precise temperature control 2.4 Temperature and humidity detection: Adopt imported high temperature and corrosion resistant wet and dry bulb temperature and humidity sensor to detect temperature and humidity, with high accuracy and long life. 2.5 The touch screen can display the operating status and real-time parameters of the equipment in real time, display the temperature and humidity curve, and record the historical parameters. The recording time can be set freely. If the data is recorded every 5 minutes, the data can be stored for three months, which is convenient for querying the historical record, equipped with communication interface, which can realize computer network monitoring 3. Device display control function:3.1 Each curing chamber has an independent control cabinet, touch screen with Chinese and English operation interface, has complete control and display functions. 3.2 The machine uses Siemens PLC and Prophet touch screen as the control core, which can realize 10 sets of process formula programs and Control the whole process of curing and drying in 20 stages. Historical data tables can be displayed on the touch screen, records can be copied and saved, and the operating status of fans, burners, spray devices, dampers and other equipment can also be displayed. 3.3 It has alarm functions and treatment suggestions such as water shortage, low compressed air pressure, abnormal gas pressure parameters, abnormal fan and damper mechanism. 3.4 With multi-level encryption function, non-operators have no right to change the set parameters to prevent improper operation 3.5 The circulating fan is a drum-type stainless steel fan. It adopts Mitsubishi frequency converter for speed regulation, stepless setting on the touch screen, and different wind speeds can be set to run at different stages. 3.6 In any stage of automatic operation, the equipment can be paused, which is convenient for detecting the action of any component. Pause time is not included in the overall time. 4. Technology parameter: 4.1 control range; Curing stage: Room temperature~85oC, Humidity:> 98%RH Drying stage: Room temperature~80oC, Humidity: about 10%RH 4.2 Control accuracy (detection point): Temperature: set value±2oC Humidity: set value±2%RH 5. Dimensions: (according to the design drawings) 5.1 Overall size: 3400(W)*3300(D)*4000(H)5.2 Effective size: 2600(W)*3100(D)*2700(H); 5.3 Entrance size: 2600(W)*2700(H); 6. Public conditions 6.1 Power: 3 phase 4 wire 380VAC 50Hz The total power of a single device is 130KW; 6.2 Compressed air: 0.4~0.6Mpa Maximum air consumption 0.2m3/min/set 6.3 Water (pure water) 0.2Mpa<pressure <0.3Mpa ≤ 10Kg/h/ set 6.4 Provide product instruction manual, electrical schematic diagram, product qualification certificate, job training operation 6.5 1 year warranty after acceptance of the whole equipment and lifetime maintenance Why choose usBETTER has developed into an innovative enterprise to provide general contracting system integration services, including R&D and design, project planning, complete equipment, installation and commissioning, technical output,technical training, after-sales guarantee and so on. We has created"China's First Station" and became the "Purchasing Center in China" for many international customers. BETTER took the lead in putting forward the concept of battery industry full-resource operation, and thoroughly solved problems including the long project construction period, heavy technical communication task, unreasonable production line matching, and cumbersome business communication arising from purchasing from multiple sources by customers. Service Project 1. Battery manufacturing equipment and turn-key solutions for complete sets of equipment,2. Battery factory designs, battery product designs and tooling,3. Battery manufacturing technology support and Transfer,4. Production management guidance & consultancy for battery manufacturers,5. Battery manufacturing related accessories, raw materials, chemicals,6. On-site Battery Production Guidance & Consultancy.Service Standards Nice Performance , Nice Price , Free Planning , Pleasant: Never Say "No",they constitute 4P service standards for the global battery manufacturing industry established by BETTER. Packing & DeliveryPacking:Wooden case, export standard packageDelivery Time:Delivery in 30 days after receipt of advance payment. Team StyleColorful team activities------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Company Profile Better Technology Group Limited (hereinafter referred to as "Better Tech Group"), as an integrated solution operator for global battery manufacturing, has been delving deep into the markets of BRICS countries and countries along the "Belt and Road" for more than ten years. Nowadays, our business scope covers nearly 120 countries and regions around the world, and Better Tech Group has been actively practicing the corporate mission-"Let 'Made-in-China' beautify the world".Better Tech Group adheres to customer-oriented principles and boasts two sub-brands BETTER and WELLPACK which are specialized in lead acid batteries, lithium-ion batteries and related adoption solutions while providing global customers with turnkey solutions for battery manufacturing, lead-acid battery to lithium-ion battery designing and manufacturing, solar energy storage and charging integrated solutions, new energy zero-carbon solutions, customized production of finished batteries and other premium products and services. Better Technology Group Limited has been approved by ISO9001 Quality Management Scheme (QMS), authenticated with the rights to implement and revise the battery manufacturing "4P Service Standards" and has been awarded the honorary titles of "Fujian Technology Little Giant", "Xiamen Growth Small and Medium-Sized Enterprise" and "Outstanding Export Branded Enterprise", "Xiamen Innovative Small and Medium-Sized Enterprise", "Xiamen New High-Tech Enterprise". At present, Better Group obtains nearly 100 independently-developed patents authorized by the CNIPA (China National Intellectual Property Administration) and gets approved to be a member enterprise in China Industrial Association of Power Sources (CIAPS). We work in close cooperation with the world's top 500 enterprises and China's leading universities in product research and development, technological innovation, and the integration of industry, academia and research, etc. Since the corporate establishment, Better Tech Group has invested a large amount of capital in product research and development, technological innovation and quality control, and the annual output value of the whole company has been increasing year by year.
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