IPDB › China Industry › Manufacturing & Processing Machinery › Assembly Line & Production Line
Turnkey Bottled Water Plant Project From 2000 to 20000 Bph Supply1
Assembly Line Production Line, Food Beverage Cereal Production Line, Bottled Water Plant, Turnkey Water Plant
Zhejiang Jinben Machinery Manufacturing Co., Ltd.
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Product DescriptionProduct IntroductionBottle drinking water production line The bottled drinking water production line is an automatic system integrating water treatment, filling, and packaging functions. Its equipments mainly include raw water storage tanks, pretreatment systems, reverse osmosis units, UV and ozone generators, pure water storage tanks, bottle blowing machines, three-in-one filling machines, label applicators, inkjet printers, packaging units and so on.Water Treatment System Bottle Blowing & Filling SystemPackaging SystemRaw water is pumped to the storage tank by the raw water pump. After being pressurized by the booster pump, it sequentially passes through quartz sand filters, activated carbon filters, and precision filters to remove large particulate impurities. The pre-filtered water is then pressurized by a high-pressure pump into the reverse osmosis membrane module. The reverse osmosis membrane effectively separates water molecules from dissolved salts, producing high-concentration brine and low-salinity purified water. The brine is directly discharged, while the purified water undergoes UV sterilization, is quantitatively ozonated, and finally stored in the purified water tank.The bottle blowing machine heats and blows the preforms to form drinking water bottles. These finished bottles are then conveyed to the filling machine via a pneumatic system. Inside the filling machine, the bottles undergo ozone water rinsing before being filled with ozonated product water. The sealing process is completed by a rotary capping machine. Ozones strong oxidizing properties effectively eliminate potential microorganisms in bottled water. Moreover, as it decomposes without leaving residual pollutants or posing health risks, bottled drinking water requires no additional sterilization treatment.Sealed bottled water is conveyed through the conveyor to labeling equipment (specific configurations determined by client requirements). After label application, an automatic laser coding machine prints date information on the bottle body. Bottled drinking water with completed labeling and date printing is then transported to film wrapping machines or cartoning machines according to packaging specifications for final packaging. Products packed by cartoning machines feature inkjet coding on outer packaging surfaces to display packing dates. High-capacity production lines ultimately incorporate palletizers to replace manual stacking operations. Core features: ?High automation and continuity: ? From bottle blowing to finished product palletizing, the whole line of equipments is linked to achieve unmanned or less manned operation, greatly improving efficiency.Strict cleanliness control: ? Through the whole process of water treatment, bottle manufacturing, filling and sealing, ensure that the water quality and packaging are sterile and pollution-free.Modular design: ? Each functional module (water treatment, bottle making, filling and packaging) is relatively independent and closely connected, which is convenient for maintenance, type change and capacity adjustment.High efficiency and energy saving: ?Frequency conversion control technology is adopted to reduce the consumption of water, electricity and gas.Stable and reliable: ? The performance of key equipment (reverse osmosis, filling machine) is stable to ensure the consistency of product quality.Traceability: ? The inkjet and control system record the production data to achieve product batch traceability.Features and functions of each deviceFeaturesSupporting FacilityRaw water tankBuffer storage raw water to ensure continuous and stable water supply for subsequent water treatment equipmentLiquid level controlPure water treatment equipmentRemove all impurities, ions and microorganisms in raw water to produce high purity water. Core technology: reverse osmosisPretreatment (multimedia filtration, activated carbon adsorption, softening, security filtration) -> RO host (RO membrane)UV sterilizerPhysical instant sterilization by destroying microbial DNA/RNA. No chemical residues. Easy operationPositioned after RO and before ozone as ozone sterilization supplementOzone generator and mixerOzone generator produces O3 (strong oxidant) for broad-spectrum sterilization. Mixer efficiently dissolves ozone in waterVillous jet mixing, static mixerPure water tankStores ozonated pure water for stable filling supplyBreather, liquid level control, constant pressure pump outletBottle blowing machineHeats and blows PET preforms into bottles with high-pressure clean airCleanliness control (air filtration, environment), preform quality, mold precision, temperature stabilityEmpty bottle air delivery lineNon-contact bottle transport using HEPA-filtered airflowPositive pressure maintenance, high-efficiency conveyingAtmospheric pressure three-in-one filling machineIntegrates rinsing, filling, and capping in one unit. Gravity filling mode. Clean positive pressure environment (Class 10,000/100,000)Ozonated water rinsing, filling accuracy control, sterile cappingConveyor linePlate chain conveyor connecting all main equipmentWear-resistant, easy-clean, low-noise designDryerPressurized air removes water stains from bottles (especially caps)Ensures clear coding, label adhesion, and microbial controlLaser coding machineNon-contact, permanent printing of production dates and batch numbersNo ink consumables, food-safe, high-speed operationLabelling machineAutomatic precision labeling (body/back labels)Hot melt/adhesive labels, high positioning accuracyFilm wrapping machineWraps bottles in heat-shrink film (POF/PE) for bundlingUniform shrinkage, dust prevention, handling facilitationPalletizing machineAutomatic stacking of film-wrapped products onto palletsCartesian robot, adjustable stacking patternsMain ProductCompany ProfileFounded in 1995, Zhejiang Jinben Machinery Manufacturing Co., Ltd. covers an area of more than 10,000 square meters. It is a private enterprise specializing in the design, R&D, production and sales of food and beverage machinery and equipment.The company mainly produces beverage filling production lines for milk and yogurt, purified water and mineral water production lines, enzyme production lines,fruit juice beverage production lines, etc. The main products are water treatment equipment, tube sterilizers, plate sterilizers,water soaking machine sterilizers and spray sterilization machine,beverage filling machine (can filling machine, glass bottle filling machine, PET plastic bottle filling machine), labeling machine, stainless steel mixing tanks, fermentation tanks, bottle blowing machine and other series of packaging equipment. Our products are not only sold well in all provinces and cities across the country, but also exported to America, Europe, Africa,Southeast Asia and other countries and regions. The annual export is stable and shows continuous growth.Based on the concept of "implementing scientific management, creating excellent quality, and serving customers with integrity", the company actively explores domestic and overseas markets and provides customers and friends with high-quality products and perfect services.Sincerely welcome domestic and foreign friends, new and old customers, and colleagues in the industry to negotiate business and develop together!Our factoryOur CertificateExhibitionAfter Sales Service & Packing & DeliveryFAQQ1: Do you have reference project?A1: We have reference project in many countries,If we get the permission of the customer who has brought the machines from us ,we can tell you their contact imformation,you can go to vist their factory.And you are always welcome to come to visit our company,and see the machine running in our factory,we can pick you up from the station near our city.Contact our sales people you can get video of our reference running machine.Q2: Do you provide customized service?A2: We can design the machines according your requirements(materil ,power,filling type,the kinds of the bottles,and so on),at the same time we will give you our professional suggestion,as you know,we have been in this industry for many years.Q3: What's your guarantee or the warranty of the quality if we buy your machines?A3: We offer you high quality machines with 1 year guarantee and supply life-long technical support.Q4: How long time for installation?A4: According your machines order,we will send one or two engineers to your plant,it will take about 10 days to 25 days.Q5:What is the terms of payment ?A5: 30% paid by T/T as deposit; and the balance paid by T/T before shipment.
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