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Lab Pilot Line High Quality Semi-Auto Lithium Pouch Cell Battery Electrode Stacking Machine1
Assembly Line Production Line, Electrical Appliance Production Line, Laminating Machine, Lithium Electric Z Laminating Machine
Chipbest Technology (Dongguan) Co., Ltd.
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Product Description Lab Pilot Line High Quality Semi-auto Lithium Pouch Cell Battery Electrode Stacking MachineDevice function:Lab Pilot Line High Quality Semi-auto Lithium Pouch Cell Battery Electrode Stacking MachineRefer Picture For Lithium Electric Z Shape Laminating Machine:Workflow:The diaphragm is automatically unwound, and introduced into the lamination table through the roller with constant tension. The lamination table drives the diaphragm to move back and forth. The suction cups take out the positive and negative plates from the feed tank respectively. After CCD positioning correction, they are placed on the lamination table.Once it achieves a pre-set number of layers, the diaphragm is thermally cut off (leaving a small amount of tailings). And then the cells are transferred to the gluing mechanism by the manipulator; After that, the glued cells will be transferred to the stacking platform by the manipulator.The process flow chart is as follows:Equipment features:1.Diaphragm: active unwinding; tension control; diaphragm positioning correction; diaphragm de-static; diaphragm alignment accuracy from sides: ±0.3mm (head and tail alignment ±0.5mm);2.High precision: Through precise positioning process for the pole pieces, the overall lamination accuracy for each piece is guaranteed to reach ±0.3mm (alignment accuracy for adjacent pole pieces: ±0.2mm);Alignment accuracy between pole piece and diaphragm: center deviation ±0.2mm.3.High efficiency: lamination speed can reach 0.5-0.6s/piece (for double station, excluding auxiliary time 13s);4.Anti-dust protection: an anti-dust protection mechanism is installed in the material box and at a pre-positioning location;5.Reliability: The equipment module is fixed with positioning pins;6.Excess-cell/ Less-cell Fool-proof Mechanism:once an emergency situation with excess-cell/ less-cell loading happens, the system will accurately detect and alarm through the ultrasonic sensor meanwhile activate the emergency stop function automatically, which can effectively prevent more than required cells from being stacked into the battery.7.Incoming pole pieces detection: The four corners of the pole piece and the pole lugs are detected by CCD to identify missing/folded corners.When any NG pole piece is identified, the system will automatically alarm and stop.;8.The material box for pole pieces, the lamination table and the suction piece are all equipped with dust removal devices, and all dust is centrally treated;Equipment parameters:ItemSpecificationDimensionsL3200 x W1700 x H2000mm (dimensions are for your reference only, subject to specific design)Weight/LoadAbout 4000KG; > 500Kg/M-2Power SupplyVoltage: AC380V±10%; Three-phase; Power: 26KVA; Frequency: 50HzCompressed AirPressure: 0.5~0.7MPa (5kgf~7kgf/cm 2); usage: 200L/min; dry airTemperature/ Humidity5~35oC; 5~55%/Air/DustFree of salt, toxic and corrosive gases and conductive dustVacuum-85 to -90KPa; 5L/secMagnetic Field and VibrationIt should not affect magnetic field of the device; there should be no shock and noticeable vibrationReference Diagram: Standard composition:Serial#Part Name/Quantity/SetDirections1Pole Piece Box6Special plug-in material box; two sets of positive and negative poles (2 sets are prepared), adjustable within the range;2Pole Piece Feeding Auxiliary Mechanism4,,;Ion wind de-static device, dust collector, anti-multi-chip device;3Pole piece Feeding Jacking Mechanism4,Ensure that the manipulator can reliably absorb the pole pieces, and automatically stop and alarm when there is no material.4Diaphragm Tension Mechanism2,Diaphragm unwinds automatically with constant tension5Diaphragm Correction System2,;Unwinding and location correcting to ensure lamination accuracy;6Pre-positioning Module4CCD,/,NG,;CCD precisely corrects the pole piece's position, detects any potential issue of corner missing/folded from the four corners of the pole piece and the pole lug, supports identification and judgment and alarm for NG parts, and is equipped with a dust collector;7Excess-chip Inspection4,/;Ultrasonic inspect to prevent excess/less stacking of cells;8Lamination Manipulator4,;The servo motor drives with the module to ensure the high-speed and stable grip and release of the pole piece by the manipulator;9Feeding Sucker Mechanism8+Two sets of vacuum nozzle type + suction plate type10Lamination Table Diaphragm Correction2+Fiber detection + stepper motor drives the deviation correction table to reciprocate to the detection position11Lamination Table2, Servo motor drives the lamination platform to move and lift, and the servo and cam linkage mechanism work together to drive the jaws to achieve high-speed lamination.12Robotic Gripping Module1The robot automatically transfer cells 13Diaphragm Cut-off Mechanism22Hot cutter mechanism x 2 sets14Tape Side Sticking Mechanism1,Adhesive on all sides, gluing position and quantity can be set15Automatic Unloading1,180mmThe cells are automatically unloaded to the receiving& stacking workstation, and the stacking height is about 180mm16Electrical Operating System1,,,Touch screen operation, with emergency stop, reset, power switch and other buttons17Control System1,,,Electrical appliances, gas circuits, etc. are installed inside the equipment, saving space and facilitating maintenance18Frame2,:300CSquare prop stand, color: peacock blue 300C19Anti-dust Cover21,,;aluminum alloy and plexiglass cover x 1, with interlock switch and emergency switch;20Vacuuming Mechanism1,,Blower to clean dust, pre-positioning, material feeding box equipped with vacuuming system21Vacuum System1()Equipped with vacuum generator (customer provides compressed air source)22Cell Fixture11,1 set of fixtures, customized according to the requirements of customers23Diaphragm Anti-static Treatment2Eliminate static electricity on the surface of the diaphragmMaterial Specifications SpecificationMaterialIncomingLengthWidthum ThicknessInside DiameterMaximum Outer DiameterPositive ElectrodeSheet Material150-290( Lug/tab not included)80-18070-300----Negative ElectrodeSheet Material150-290(Lug/tab not included)80-18070-300----Positive Lug/Tab--10-2010-4012-30----Negative Lug/Tab--10-2010-408-20----DiaphragmRoll Stock--100-25016-45φ76.2Φ280Adhesive Tape 30-5010-2010-80φ76.2φ150Description: 1.The length of the pole piece indicates the size of the pole piece in the direction of the pole ear, excluding the length of the pole piece; 2.The pole piece has no visible powder dropping phenomenon, no obvious wave edge, and the burr length in the vertical direction of each pole piece is less than 15um; the die-cutting error is less than 0.2mm3.There is no obvious warpage and deformation of the incoming pole piece, and there is no visible unnecessary sticking together of the incoming pole piece;4.Diaphragm serpentine bending error: ±0.2mm/1000mm. Cell Specifications (Compatible with same-side or different-side tab cells) ItemSpecificationSchematic Diagram of Battery CellLCell Length150-290WCell Width80-180TCell Thickness4-20L1Exposed Tabs L110-20Tab DirectionSame sideW1/W2Tab Width W1/W210-30 Acceptance model (provided by the customer)SpecificationMaterialLengthWidthumThicknessTab LengthTab WidthLayersPositive Electrode Negative Electrode Diaphragm-- ------Battery Cell-- ------ Acceptance process drawing (provided by the customer) Schematic diagram of cell stackingSchematic diagram of sticking Technical ParameterItemAcceptance process technical parametersLamination Time per Unit0.5-0.6S/(,)0.5-0.6S/piece (for dual workstation, related to the size of the pole piece)Single Cell Auxiliary Time≤13SPole Piece and Diaphragm Adjacent Accuracy±0.2mm.Center deviation ±0.2mm.Diaphragm End Face Alignment Accuracy±0.3mm(±0.5mm);±0.3mm (head-to-tail alignment ±0.5mm);Adjacent Pole Piece Alignment accuracy±0.2mmPole Piece Overall Alignment accuracy±0.3mmDiaphragm Tension0~0.5kgfPositive and Negative Positioning,,0-20mm,±0.05mmIt can realize vertical and horizontal numerical control adjustment, the adjustment range is 0-20mm, and the accuracy is ±0.05mmPositioning Table Detection,,,CCD,,NGUltrasonic sensor detects pole pieces to prevent excess or less pieces, alarm and stop automaticallyLamination Layer #,<=41()It can be set within the thickness adaptation range. The total number of sheets is less than or equal to 41 sheets, which affects the production capacity of the equipment (the gluing process cannot keep up with the lamination process at speed)Material Feeding(≥9),Side sticking around (≥9 layers of glue will affect equipment capacity), cell stackingUtilization Rate242%()The 24-hour equipment failure rate is less than 2% (failures caused by equipment only)Qualified Rate (except for bad incoming materials)99.2% More than 99.2% (except for bad incoming materials)Workshop :
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